145 - MiTo   1.4 16v TJet   RELAY OPERATION CHECK   5505AI   


 

STEP

 

CHECK TO BE CARRIED OUT

 

SOLUTION IF CHECK IS NOT OK

 

1

 

Relay fitting check

Check correct and complete fitting of the relay in the engine compartment fuse box

 

Refit the relay correctly

 

2

 

Check relay coil resistance measurement

Measure the ohm resistance of the coil between terminals 85-86, with relay dismantled, using a multimeter.

Compare the ohm value measured with the values in Table 1

 

Replace the relay

 

3

 

Check the load ohm resistance of the relay

Measure the load ohm resistances on the relay with a multimeter and a 12 V dc power supply unit.

Relay switch (SPST): terminals 30-87;

Remote control switch (SPDT): terminals 30-87 and terminals 30-87a.

Compare the ohm value measured with the values in Table 2

 

Replace the relay

Table 1

 

REMOTE CONTROL SWITCH

 

FGA P/N

 

OMRON P/N

 

Fiat Design No.

 

OHM VALUE LOWER LIMIT

 

OHM VALUE UPPER LIMIT

 

Micro relay switch 12 V - 20 A

 

1/11296/87

 

232006

 

46520411

 

61

 

80

 

1/11297/87

 

34F231003

 

 

77

 

102

 

Micro relay switch 12 V - 30 A

 

1/11298/85

 

232005

 

46520412

 

61

 

80

 

1/11299/85

 

34F231002

 

 

77

 

102

 

Micro remote control switch 12 V - 10/20 A

 

1/11300/88

 

232307

 

46520413

 

61

 

102

 

1/11301/88

 

34F231301

 

 

77

 

80

 

Maxi relay switch 12 V - 50 A

 

1/11302/87

 

250002

 

46520419

 

60

 

80

Table 2

 

 

Active relay:

12 V dc on terminals 85(+) and 86(-)

 

Non active relay:

No connection/supply

 

RELAY IDENTIFICATION

 

Terminal 30-87

 

Terminal 30-87a

 

Terminal 30-87

 

Terminal 30-87a

 

REMOTE CONTROL SWITCH

 

FGA P/N

 

OMRON P/N

 

Fiat Design No.

 

Measured ohm VALUE

 

Measured ohm VALUE

 

Measured ohm VALUE

 

Measured ohm VALUE

 

Micro relay switch 12 V - 20 A

 

1/11296/87

 

232006

 

46520411

 

+/- 1 ohm/closed circuit

 

Not applicable

 

Infinite open circuit

 

Not applicable

 

1/11296/87

 

232001

 

46453554

 

1/11297/87

 

34F231003

 

 

Micro relay switch 12 V - 30 A

 

1/11298/85

 

232005

 

46520412

 

+/- 1 ohm/closed circuit

 

Not applicable

 

Infinite open circuit

 

Not applicable

 

1/11298/85

 

232003

 

46446542

 

1/11299/85

 

34F231002

 

 

Micro remote control switch 12 V - 10/20 A

 

1/11300/88

 

232300

 

46453554

 

+/- 1 ohm/closed circuit

 

Infinite open circuit

 

Infinite open circuit

 

+/- 1 ohm/closed circuit

 

1/11300/88

 

232307

 

46520413

 

1/11301/88

 

34F231301