145 - MiTo   1.4 16v TJet   FRONT INTELLIGENT SUSPENSION SHOCK ABSORBER (ONE) - FOR MCPHERSON STRUT SYSTEM - INCLUDES DISMANTLE/REASSEMBLE ON BENCH - R.R.   4440F12   

Detail     Detail

Removing ( Refitting )

- Place the vehicle on a lift.

    Op. 4450B02 LEFT FRONT WHEEL - R.R.

    Op. 5050B34 WINDSCREEN WIPER ASSEMBLY - R+R OR REPAIR

    Op. 7025A62 BONNET LID WEATHERSTRIP - R+R

    Op. 7210E22 R.R. WINDSCREEN BASE TRIM

    Op. 4440B48 BODY ACCELERATION SENSOR ON FRONT SHOCK ABSORBER DOME (ONE), LH OR RH - R.R.


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1. Undo the nut (1a) and disconnect the anti-roll bar joint (1b) from the shock absorber.


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1. Release the wiring retaining clip.


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1. Release the wiring for the ABS rpm sensor from the shock absorber.

2. Open the clip and release the brake fluid pipe from the shock absorber.

3. Disconnect the electrical connection for the front left SCS actuator.

 

 

Description

 

Connector

 

3

 

SCS left front actuator

 

   See N097 SCS left front actuator


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1. Undo the bolts securing the shock absorber to the wheel strut.


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1. Disconnect the electrical connection for the front right vertical acceleration sensor.

 

 

Description

 

Connector

 

1

 

Right front vertical acceleration sensor

 

   See K007 Right front vertical acceleration sensor


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1. Undo the nut fastening the shock absorber to the body.

Before undoing the nut (1a), insert the reaction wrench correctly right into the hexagonal groove at the upper end of the shock absorber stem.

2. Remove the flexible plate.

- Working via the wheel arch, remove the spring-shock absorber assembly.

- Fit the shock absorber-spring assembly on the special tool.

 

Tool

 

Name

 

Function

 

Validity

 

1874555001

 

Equipment

 

Dismantling/reassembling front suspension shock absorber

 


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1. Undo the nut and remove the buffer (1b) using the tool (1a).

 

Tool

 

Name

 

Function

 

Validity

 

1857509000

 

Reaction spanner

 

Dismantling/reassembling front suspension shock absorber

 


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1. Remove the shock absorber and the buffer from the tool.


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1. Remove the dust cover.

2. Unload the spring and remove it from the tool.

Refitting ( Removing )

- Assemble the end of travel buffer, the spring and the dust cover on the shock absorber.

- Compress the spring using the tool.

 

Tool

 

Name

 

Function

 

Validity

 

1874555001

 

Equipment

 

Dismantling/reassembling front suspension shock absorber

 

- Place the upper buffer for the spring back in its housing and tighten the nut securing it to the shock absorber stem to the recommended torque using the tool.

 

Component

 

Fixing

 

dia

 

Value (daNm)

 

Validity

 

Front shock absorber to end of travel buffer

 

Screw

 

M12

 

5.2 ÷ 5.7

 

 

Tool

 

Name

 

Function

 

Validity

 

1857509000

 

Reaction spanner

 

Dismantling/reassembling front suspension shock absorber

 

- Remove the spring/shock absorber assembly from the tool.

 

Tool

 

Name

 

Function

 

Validity

 

1874555001

 

Equipment

 

Dismantling/reassembling front suspension shock absorber

 

- Place the spring-shock absorber assembly in position and screw it in provisionally without tightening the nut securing it to the body.


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1. Tighten the new bolts fixing the shock absorber to the steering knuckle to the recommended torque.

To tighten to torque, position the torque wrench on the nut and not on the bolt.

 

Component

 

Fixing

 

dia

 

Value (daNm)

 

Validity

 

Front shock absorber to wheel strut

 

Bolt (to be replaced)

 

M12

 

10.3 ÷ 12.6 + 45°

 


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1. Connect the anti-roll bar joint (1a) to the shock absorber and tighten the nut (1b) to the recommended torque.

 

Component

 

Fixing

 

dia

 

Value (daNm)

 

Validity

 

Front suspension anti-roll bar joint

 

Nut (to replace)

 

M10

 

4.5 ÷ 5.5

 

- Connect the electrical connection for the front right vertical acceleration sensor

- Connect the electrical connection for the front left SCS actuator.

- Attach the brake fluid pipe to the shock absorber bracket and close the retaining clip.

- Press fit the wiring for the ABS wheel rpm sensor on the shock absorber.

- Engage the wiring retaining clip.

    Op. 4450B02 LEFT FRONT WHEEL - R.R.


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1. With the vehicle on the ground, tighten the nut securing the shock absorber to the body screwed in previously to the recommended torque.

 

Component

 

Fixing

 

dia

 

Value (daNm)

 

Validity

 

Front shock absorber, body side

 

Nut

 

M12

 

4.7 ÷ 5.2

 

    Op. 4440B48 BODY ACCELERATION SENSOR ON FRONT SHOCK ABSORBER DOME (ONE), LH OR RH - R.R.

    Op. 7210E22 R.R. WINDSCREEN BASE TRIM

    Op. 7025A62 BONNET LID WEATHERSTRIP - R+R

    Op. 5050B34 WINDSCREEN WIPER ASSEMBLY - R+R OR REPAIR

- Remove the vehicle from the lift.