Refitting

   Op. 7210B82 R.R REAR CROSSMEMBER

1. Use the jig saw, following the cutting line in the diagram.

- Use a rotary brush to remove the paint and gain access to the spot welds.

2. Use the chamfering machine to remove the spot welds shown in the diagram.

- Use the drill to chamfer the spot welds that are not accessible to the chamfering machine.

- Use a hammer and chisel to remove the previously chamfered spot welds.

- Remove the part from the vehicle.

- Straighten the edges of the vehicle using a hammer and dolly block.

- Use a rotary brush to clean the previously treated areas.

1. Apply electro-weldable paint.

Removing

1. Use the hacksaw to cut the part, following the line shown in the figure to adjust to the required size.

2. Remove the anti-corrosion treatment from the entire perimeter of the inside and outside of the replacement part using a rotary brush.

- Apply electro-weldable paint to the edges involved.

1. Position the replacement part correctly on the vehicle and secure it using self-locking clamps.

- Check the alignment and the surrounding gaps.

2. Use a spot welder to weld the areas shown in the diagram.

3. Use a MIG welder to fill weld the openings made previously.

4. Use an MIG welder to seam-weld in the join areas.

- Correct any distortions to the panel using a mallet and dolly block.

1. Smooth the weld spots with a grinding disk.

- Use a rotary brush to clean the previously welded areas.

1. Apply anti-oxidant protection to the areas involved in the welding.

- Seal the join lines between the replacement part and the vehicle.

    Op. 7210B56 R.R. BOOT LOAD COMPARTMENT FLOOR PLAN (PARTIAL REAR INTERVENTION)