145 - MiTo   1.4 16v TJet   FRONT SUSPENSION DAMPER (ONE), LH OR RH - FOR MCPHERSON STRUT SYSTEM - INCLUDES DISMANTLING/REASSEMBLY OF ASSEMBLY AT BENCH - R.R   4410A12   

Detail     Detail

Removing ( Refitting )

- Place the car on a lift.

    Op. 4450B12 FRONT WHEELS (TWO) - R.R.

    Op. 5050B34 WINDSCREEN WIPER ASSEMBLY - R+R OR REPAIR

    Op. 7025A62 BONNET LID WEATHERSTRIP - R+R

    Op. 7210E22 R.R. WINDSCREEN BASE TRIM


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1. Undo the nut (1a) and disconnect the anti-roll bar joint (1b) from the shock absorber.


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1. Release the wiring for the ABS rpm sensor from the shock absorber.

2. Open the clip and release the brake fluid pipe from the shock absorber.


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1. Undo the bolts securing the shock absorber to the wheel steering knuckle.


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1. Undo the nut fastening the shock absorber to the body.

Before undoing the nut (1), insert the spanner correctly deep into the hexagonal groove at the top end of the shock absorber stem.

2. Remove the flexible plate.

- Working via the wheel arch, remove the spring-shock absorber assembly.

- Fit the spring-shock absorber assembly on the special tool.

 

Tool

 

Name

 

Function

 

Validity

 

1874555001

 

Equipment

 

Dismantling/reassembling front suspension shock absorber

 


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1. Undo the nut and remove the buffer (1b) using the tool (1a).

 

Tool

 

Name

 

Function

 

Validity

 

1857509000

 

Reaction spanner

 

Dismantling/reassembling front suspension shock absorber

 


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1. Remove the shock absorber complete with buffer from the tool.


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1. Remove the dust cover.

2. Unload the spring and remove it from the tool.

Refitting ( Removing )

- Assemble the end of travel buffer, the spring and the dust seal on the shock absorber.

- Compress the spring using the tool.

 

Tool

 

Name

 

Function

 

Validity

 

1874555001

 

Equipment

 

Dismantling/reassembling front suspension shock absorber

 

- Place the upper buffer for the spring back in its housing and tighten the nut securing it to the shock absorber stem to the recommended torque using the tool.

 

Component

 

Fixing

 

dia

 

Value (daNm)

 

Validity

 

Front shock absorber to end of travel buffer

 

Screw

 

M12

 

5.2 ÷ 5.7

 

 

Tool

 

Name

 

Function

 

Validity

 

1857509000

 

Reaction spanner

 

Dismantling/reassembling front suspension shock absorber

 

- Remove the spring/shock absorber assembly from the tool.

 

Tool

 

Name

 

Function

 

Validity

 

1874555001

 

Equipment

 

Dismantling/reassembling front suspension shock absorber

 

- Place the spring-shock absorber assembly in position and screw it in provisionally without tightening the nut securing it to the body.


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1. Tighten the new bolts fixing the shock absorber to the steering knuckle to the recommended torque.

To tighten to torque, position the torque wrench on the nut and not on the bolt.

 

Component

 

Fixing

 

dia

 

Value (daNm)

 

Validity

 

Front shock absorber to wheel strut

 

Bolt (to be replaced)

 

M12

 

10.3 ÷ 12.6 + 45°

 


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1. Connect the anti-roll bar joint (1a) to the shock absorber and tighten the new nut (1b) to the prescribed torque.

 

Component

 

Fixing

 

dia

 

Value (daNm)

 

Validity

 

Front suspension anti-roll bar joint

 

Nut (to replace)

 

M10

 

4.5 ÷ 5.5

 

- Attach the brake fluid pipe to the shock absorber bracket and close the retaining clip.

- Engage the wiring for the ABS wheel rpm sensor with the bracket for the shock absorber.

    Op. 4450B12 FRONT WHEELS (TWO) - R.R.


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1. With the vehicle on the ground, tighten the nut securing the shock absorber to the body screwed in previously to the recommended torque.

 

Component

 

Fixing

 

dia

 

Value (daNm)

 

Validity

 

Front shock absorber, body side

 

Nut

 

M12

 

4.7 ÷ 5.2

 

    Op. 7210E22 R.R. WINDSCREEN BASE TRIM

    Op. 7025A62 BONNET LID WEATHERSTRIP - R+R

    Op. 5050B34 WINDSCREEN WIPER ASSEMBLY - R+R OR REPAIR

    Op. 4450B12 FRONT WHEELS (TWO) - R.R.

- Remove the car from the lift.

    Op. 4450A10 FRONT WHEEL GEOMETRY - CHECK USING OPTICAL EQUIPMENT - INCLUDES ADJUSTMENT IF NECESSARY