145 - MiTo   1.4 16v TJet   PASSENGER SIDE DOOR LOCK GEARED MOTOR CONNECTOR - R.R.   5590F12   

Detail     Detail

Removing ( Refitting )

- Disconnect the negative battery terminal or, for cars equipped with the Start&Stop system, the "negative dummy pole".

 

 

Name

 

Connector

 

-

 

BATTERY

 

   See A001 BATTERY

 

-

 

TERMINAL BOX

 

   See A005 Contact board

   Op. 7005M12 PASSENGER SIDE FRONT DOOR ELECTRICALLY OPERATED WINDOW SWITCH - R.R.

   Op. 7005E12 CORNER COVER FOR ONE FRONT SIDE DOOR, LH OR RH - R.R.

   Op. 7040E24 LOWER COURTESY LIGHT IN DOOR PANEL - R+R

   Op. 7005E10 FRONT SIDE DOOR INTERIOR PANEL - R.R.

- Raise the rear part of the water shield protection to access the lock unit.

   Op. 7005A04 FRONT SIDE DOOR WATER GUARD PROTECTION - R.R. OR ARRANGE WITH DOOR PANEL REMOVED


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1. Disconnect the electrical connection (1a) for the lock (1b).

 

 

Name

 

Connector

 

1a

 

PASSENGER SIDE FRONT DOOR LOCK GEARED MOTOR

 

   See N051 RIGHT FRONT DOOR LOCK GEARED MOTOR


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1. Remove the safety slide (1a) from the connector (1b) using a screwdriver (1c).


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1. Extract the cables (1a) from connector (1b) using the tool (1c).

 

Tool

 

Name

 

Function

 

Validity

 

2.000.018.601

 

Extractor

 

Terminal extractor

 

- To replace the terminals proceed as follows.

These illustrations only refer to replacing an individual terminal for the connector block illustrated, but are valid for all families of connectors. If several terminals are being replaced, make offset junctions between them in order to restrict the size of the cable loom and thereby facilitate the subsequent refitting in the sheath.


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1. Release the cable for the terminal to be replaced sufficiently to work and cut at the midway point as illustrated in the figure.


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1. Measure the cable that has just been cut (1a), then cut the replacement cable (1b) 15 mm longer than the cable to be replaced.


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1. Strip the new replacement cable (1a) and the corresponding wiring cable (1b) for a maximum length of 10 mm.

To avoid cutting the strands and losing part of the cable conduction powers, it is advisable to expose the cables carefully.


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1. Fit the thermal restricting coupling tube (1a) on the wiring cable. Starting as illustrated in the figure (1b) twist the strands (1c), then move the coupling tube (1a) until the coupling is covered with the tin ring (1d) by the twisted strands (1c).

A. Thermal shrinking coupling tube

B. Adhesive ring

C. Tin ring

D. Twisted strands


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1. Using the drier (1a) fitted with the heat shield (1b) heat the thermal shrinking tube (1c) until the tin ring (1d) melts as illustrated in figure (1e).

Wait for the tin to cool down, then refit the wiring.

 

Tool

 

Name

 

Function

 

Validity

 

2.000.029.200

 

Sheet

 

Heat shield sheet

 

Take great care not to get the cables to be joined dirty as this will adversely affect the continuity of the electrical conduction. While heating the thermal shrinking tube, as a result of the high temperatures reached, the drier and the heat shield must not, under any circumstances, come into contact with clothes or other components.

The drier used in this procedure is commercially available.

Refitting ( Removing )

- Fit the terminals in the connector block checking that the retaining tabs are secured.

- Slightly pull every single cable checking that the terminals are secured correctly.

- Connect the electrical connection to the lock.

   Op. 7005A04 FRONT SIDE DOOR WATER GUARD PROTECTION - R.R. OR ARRANGE WITH DOOR PANEL REMOVED

   Op. 7005E10 FRONT SIDE DOOR INTERIOR PANEL - R.R.

   Op. 7040E24 LOWER COURTESY LIGHT IN DOOR PANEL - R+R

   Op. 7005E12 CORNER COVER FOR ONE FRONT SIDE DOOR, LH OR RH - R.R.

   Op. 7005M12 PASSENGER SIDE FRONT DOOR ELECTRICALLY OPERATED WINDOW SWITCH - R.R.

- Connect the negative battery terminal or the "negative dummy pole".

- Check the operation of the lock.