145 - MiTo   1.4 16v TJet   LH OR RH SIDE REPEATER CONNECTOR (ONE) - R.R.   5590C20   

Detail     Detail

Removing ( Refitting )

- Disconnect the negative battery terminal or, for cars equipped with the Start&Stop system, the "negative dummy pole".

 

 

Name

 

Connector

 

1

 

BATTERY

 

   See A001 BATTERY

 

1

 

TERMINAL BOX

 

   See A005 Contact board


Enlarge the image


1. Extract the side repeater (1a) releasing the rigid retainer (1b) and then the flexible retainer (1c).


Enlarge the image


1. Rotate and extract the bulb holder with bulb (bayonet fitting).

 

 

Name

 

Connector

 

1

 

LEFT SIDE REPEATER

 

   See F020 LEFT SIDE REPEATER

 

1

 

RIGHT SIDE REPEATER

 

   See F021 RIGHT SIDE REPEATER

2. Keep the side repeater.

- Extract the bulb.


Enlarge the image


1. Raise the safety slide (1a) using a screwdriver.


Enlarge the image


1. Extract the cables from the connector (1a) using the tool (1b).

 

Tool

 

Name

 

Function

 

Validity

 

2.000.018.627

 

Extractor

 

Terminal extractor

 

- To replace the terminals proceed as follows.

These illustrations only refer to replacing an individual terminal for the connector block illustrated, but are valid for all families of connectors. If several terminals are being replaced, make offset junctions between them in order to restrict the size of the cable loom and thereby facilitate the subsequent refitting in the sheath.


Enlarge the image


1. Release the cable for the terminal to be replaced sufficiently to work and cut at the midway point as illustrated in the figure.


Enlarge the image


1. Measure the cable that has just been cut (1a), then cut the replacement cable (1b) 15 mm longer than the cable to be replaced.


Enlarge the image


1. Strip the new replacement cable (1a) and the corresponding wiring cable (1b) for a maximum length of 10 mm.

To avoid cutting the strands and losing part of the cable conduction powers, it is advisable to expose the cables carefully.


Enlarge the image


1. Fit the thermal restricting coupling tube (1a) on the wiring cable. Starting as illustrated in the figure (1b) twist the strands (1c), then move the coupling tube (1a) until the coupling is covered with the tin ring (1d) by the twisted strands (1c).

A. Thermal restricting coupling tube

B. Adhesive ring

C. Tin ring

D. Twisted strands


Enlarge the image


1. Using the drier (1a) fitted with the heat shield (1b) heat the thermal shrinking tube (1c) until the tin ring (1d) melts as illustrated in figure (1e).

Wait for the tin to cool down, then refit the wiring.

 

Tool

 

Name

 

Function

 

Validity

 

2.000.029.200

 

Sheet

 

Heat shield sheet

 

Take great care not to get the cables to be joined dirty as this will adversely affect the continuity of the electrical conduction. While heating the thermal shrinking tube, as a result of the high temperatures reached, the drier and the heat shield must not, under any circumstances, come into contact with clothes or other compartments.

The drier used in this procedure is commercially available.

Refitting ( Removing )

- Fit the terminals in the connector block checking that the retaining tabs are secured.

- Slightly pull every single cable checking that the terminals are secured correctly.

- Close again the safety slit.

- Insert and rotate the bulb holder with bulb in its housing in the side repeater (bayonet fitting).

- Connect the negative battery terminal or the "negative dummy pole".

- Check that the side repeater is working.

- Place the side repeater in its housing and engage the rigid and flexible retainers.