145 - MiTo   1.4 16v TJet   A/C SYSTEM LEFT AIR DISTRIBUTION FLAP LINKAGE/GEAR - R.R.   5040D51   (Automatic climate control)

Detail     Detail

APPLIES TO VERSIONS WITH: Automatic climate control

Removing ( Refitting )

   Op. 7040A24 DASHBOARD CLOSURE LOWER TRIM - R.R.

   Op. 7040G20 BULB HOLDER FOR COMPARTMENT LIGHTING IN DASHBOARD - R.R.

   Op. 7040A31 DASHBOARD COMPARTMENT ASSEMBLY - R.R.

   Op. 5580C22 AIR BAG MODULE - PASSENGER SIDE - R.R

- Remove the left diffuser.

   Op. 5010C55 LOWER AIR DIFFUSER (ONE) LH OR RH - R.R

   Op. 7040A37 FUSE BOX COVER IN INSTRUMENT PANEL - R.R

   Op. 7040A82 SWITCH UNIT ON LEFT SIDE OF DASHBOARD - R.R.

- Follow the safety instructions for the following procedure.

   Op. 5580C18 AIR BAG MODULE - R+R

   Op. 4110A10 STEERING WHEEL - R+R FOR REPLACEMENT OR CHECKS

   Op. 7040A26 STEERING COLUMN TRIM - R+R

   Op. 5550A10 STALK UNIT ASSEMBLY - R+R

   Op. 5560B10 CONTROL PANEL - R+R

   Op. 5580E08 AERIAL FOR ELECTRONIC KEY (CODE) - R.R.

   Op. 5580C23 DRIVE SIDE KNEE PROTECTION AIR BAG MODULE R. R.

   Op. 5570T80 CAR RADIO EQUIPMENT - R+R

   Op. 5010C31 CENTRE AIR VENT IN DASHBOARD (ONE) LEFT OR RIGHT - R.R.

   Op. 7040A85 INSTRUMENT PANEL CENTRE FRAME - R.R.

   Op. 5570T49 BLUETOOTH ELECTRONIC CONTROL UNIT - R.R.

   Op. 5570T50 BLUETOOTH ELECTRONIC CONTROL UNIT MOUNTING - R.R.

   Op. 5040D15 CONTROL UNIT WITH KNOBS AND BUTTONS FOR DUAL ZONE AIR CONDITIONER - R.R.

   Op. 5010D56 SOLAR SENSOR - R.R. FOLLOWING ELECTRICAL SYSTEM CHECK

   Op. 7040H30 FRONT PILLAR TRIM (ONE), LEFT OR RIGHT - R.R.

   Op. 5040D15 CONTROL UNIT WITH KNOBS AND BUTTONS FOR DUAL ZONE AIR CONDITIONER - R.R.

   Op. 7040A10 DASHBOARD TRIM - R+R

   Op. 5040D94 AIR CONDITIONING LEFT UPPER AIR DISTRIBUTION FLAP CONTROL MOTOR (DEFROST) - R.R.

APPLIES TO VERSIONS WITH: Automatic climate control


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1. Working on the left part of the air conditioning casing, disconnect the electrical connection for the left distribution motor.

 

 

Description

 

Connector

 

1

 

LEFT AIR DISTRIBUTION ACTUATOR

 

   See N113 LEFT AIR DISTRIBUTION ACTUATOR

2. Unscrew the bolts securing the motor carrier plate.

3. Move the plate with the motor, releasing the coupling for the actual motor.

APPLIES TO VERSIONS WITH: Automatic climate control


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1. Remove the cam.

APPLIES TO VERSIONS WITH: Automatic climate control


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1. Remove the toothed wheel.

2. Using a screwdriver, release the retainer (2a) and remove the toothed sector (2b).

3. Using a screwdriver, release the retainer (3a) and remove the linkage (3b).

APPLIES TO VERSIONS WITH: Automatic climate control


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1. Release the retainers (1a) and remove the toothed wheel (1b).

APPLIES TO VERSIONS WITH: Automatic climate control


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1. Disconnect the electrical connection for the sensor.

 

 

Description

 

Connector

 

1

 

LEFT UPPER AIR DISTRIBUTION TEMPERATURE SENSOR

 

   See K112 LEFT UPPER AIR DISTRIBUTION TEMPERATURE SENSOR

2. Extract the sensor (2a) from the seat (2b) releasing the retainers (2c) and the position tab (2d) from the seat.

3. Keep the sensor.

APPLIES TO VERSIONS WITH: Automatic climate control


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1. Release the terminal (1a) for the inner flange (1b) from the rod (1c), then extract it.

2. Release the rod (1c) and remove it.

APPLIES TO VERSIONS WITH: Automatic climate control


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Refitting ( Removing )

- Check that the various gear train components are not damaged.

- Renew the grease on the teeth and the moving parts of the gear train.

Use special grease for plastic.

1. Fit the rod (1a) and attach the lower terminal.

2. Fit the inner flange (2a), then attach the terminal (2b) to the rod (1a).

APPLIES TO VERSIONS WITH: Automatic climate control


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1. Fit the sensor (1a) and attach the tab (1b) and the retainers (1c).

2. Connect the electrical connection for the sensor.

APPLIES TO VERSIONS WITH: Automatic climate control


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1. Place the toothed wheel (1a) in the compulsory position, then attach the retainers (1b).

APPLIES TO VERSIONS WITH: Automatic climate control


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1. Place the linkage (1a) in the compulsory position, then attach the retainer (1b).

2. Place the toothed sector (2a) in the compulsory position, then attach the retainer (2b).

3. Place the toothed wheel in the compulsory position.

APPLIES TO VERSIONS WITH: Automatic climate control


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1. Place the cam in the compulsory position.

APPLIES TO VERSIONS WITH: Automatic climate control


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1. Position the plate with the motor and attach the coupling for the actual motor in the compulsory position.

2. Tighten the bolts securing the motor carrier plate.

3. Connect the electrical connection for the left distribution motor.

APPLIES TO VERSIONS WITH: Automatic climate control

    Op. 5040D94 AIR CONDITIONING LEFT UPPER AIR DISTRIBUTION FLAP CONTROL MOTOR (DEFROST) - R.R.

    Op. 7040A10 DASHBOARD TRIM - R+R

    Op. 5040D15 CONTROL UNIT WITH KNOBS AND BUTTONS FOR DUAL ZONE AIR CONDITIONER - R.R.

    Op. 7040H30 FRONT PILLAR TRIM (ONE), LEFT OR RIGHT - R.R.

    Op. 5010D56 SOLAR SENSOR - R.R. FOLLOWING ELECTRICAL SYSTEM CHECK

    Op. 5040D15 CONTROL UNIT WITH KNOBS AND BUTTONS FOR DUAL ZONE AIR CONDITIONER - R.R.

    Op. 5570T50 BLUETOOTH ELECTRONIC CONTROL UNIT MOUNTING - R.R.

    Op. 5570T49 BLUETOOTH ELECTRONIC CONTROL UNIT - R.R.

    Op. 7040A85 INSTRUMENT PANEL CENTRE FRAME - R.R.

    Op. 5010C31 CENTRE AIR VENT IN DASHBOARD (ONE) LEFT OR RIGHT - R.R.

    Op. 5570T80 CAR RADIO EQUIPMENT - R+R

    Op. 5580C23 DRIVE SIDE KNEE PROTECTION AIR BAG MODULE R. R.

    Op. 5580E08 AERIAL FOR ELECTRONIC KEY (CODE) - R.R.

    Op. 5560B10 CONTROL PANEL - R+R

    Op. 5550A10 STALK UNIT ASSEMBLY - R+R

    Op. 7040A26 STEERING COLUMN TRIM - R+R

    Op. 4110A10 STEERING WHEEL - R+R FOR REPLACEMENT OR CHECKS

    Op. 5580C18 AIR BAG MODULE - R+R

    Op. 7040A82 SWITCH UNIT ON LEFT SIDE OF DASHBOARD - R.R.

    Op. 7040A37 FUSE BOX COVER IN INSTRUMENT PANEL - R.R

    Op. 5010C55 LOWER AIR DIFFUSER (ONE) LH OR RH - R.R

    Op. 5580C22 AIR BAG MODULE - PASSENGER SIDE - R.R

    Op. 7040A31 DASHBOARD COMPARTMENT ASSEMBLY - R.R.

    Op. 7040G20 BULB HOLDER FOR COMPARTMENT LIGHTING IN DASHBOARD - R.R.

    Op. 7040A24 DASHBOARD CLOSURE LOWER TRIM - R.R.

- Check that the dismantled parts are working.

APPLIES TO VERSIONS WITH: Automatic climate control, Right-hand drive

Removing ( Refitting )

   Op. 7040A43 HARNESS COVER (ONE – ANY) UNDER DASHBOARD - R.R.

   Op. 7040A31 DASHBOARD COMPARTMENT ASSEMBLY - R.R.

   Op. 7040G24 SWITCH FOR FACIA COMPARTMENT LIGHT - R+R

   Op. 7040G20 BULB HOLDER FOR COMPARTMENT LIGHTING IN DASHBOARD - R.R.

- Follow the safety instructions for the following procedure.

   Op. 5580C22 AIR BAG MODULE - PASSENGER SIDE - R.R

- Remove the lower air vents:

   Op. 5010C55 LOWER AIR DIFFUSER (ONE) LH OR RH - R.R

   Op. 7040A45 RIGHT DASHBOARD SIDE TRIM - R.R.

   Op. 7040A88 R R HANDLE FOR FRONT SEAT FORE AND AFT ADJUSTMENT

   Op. 5580C18 AIR BAG MODULE - R+R

   Op. 4110A10 STEERING WHEEL - R+R FOR REPLACEMENT OR CHECKS

   Op. 7040A26 STEERING COLUMN TRIM - R+R

   Op. 5550A10 STALK UNIT ASSEMBLY - R+R

   Op. 5560B10 CONTROL PANEL - R+R

   Op. 5580E08 AERIAL FOR ELECTRONIC KEY (CODE) - R.R.

   Op. 5580C23 DRIVE SIDE KNEE PROTECTION AIR BAG MODULE R. R.

   Op. 5570T80 CAR RADIO EQUIPMENT - R+R

- Remove the central vents.

   Op. 5010C31 CENTRE AIR VENT IN DASHBOARD (ONE) LEFT OR RIGHT - R.R.

   Op. 7040A85 INSTRUMENT PANEL CENTRE FRAME - R.R.

   Op. 5570T49 BLUETOOTH ELECTRONIC CONTROL UNIT - R.R.

   Op. 5570T50 BLUETOOTH ELECTRONIC CONTROL UNIT MOUNTING - R.R.

   Op. 5010D56 SOLAR SENSOR - R.R. FOLLOWING ELECTRICAL SYSTEM CHECK

- Remove both front pillar trims.

   Op. 7040H30 FRONT PILLAR TRIM (ONE), LEFT OR RIGHT - R.R.

   Op. 5040D15 CONTROL UNIT WITH KNOBS AND BUTTONS FOR DUAL ZONE AIR CONDITIONER - R.R.

   Op. 7040A10 DASHBOARD TRIM - R+R

   Op. 5040D94 AIR CONDITIONING LEFT UPPER AIR DISTRIBUTION FLAP CONTROL MOTOR (DEFROST) - R.R.

APPLIES TO VERSIONS WITH: Automatic climate control, Right-hand drive


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1. Working on the left part of the air conditioning casing, disconnect the electrical connection for the left distribution motor.

 

 

Description

 

Connector

 

1

 

LEFT AIR DISTRIBUTION ACTUATOR

 

   See N113 LEFT AIR DISTRIBUTION ACTUATOR

2. Unscrew the bolts securing the motor carrier plate.

3. Move the plate with the motor, releasing the coupling for the actual motor.

APPLIES TO VERSIONS WITH: Automatic climate control, Right-hand drive


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1. Remove the cam.

APPLIES TO VERSIONS WITH: Automatic climate control, Right-hand drive


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1. Remove the toothed wheel.

2. Using a screwdriver, release the retainer (2a) and remove the toothed sector (2b).

3. Using a screwdriver, release the retainer (3a) and remove the linkage (3b).

APPLIES TO VERSIONS WITH: Automatic climate control, Right-hand drive


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1. Release the retainers (1a) and remove the toothed wheel (1b).

APPLIES TO VERSIONS WITH: Automatic climate control, Right-hand drive


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1. Disconnect the electrical connection for the sensor.

 

 

Description

 

Connector

 

1

 

LEFT UPPER AIR DISTRIBUTION TEMPERATURE SENSOR

 

   See K112 LEFT UPPER AIR DISTRIBUTION TEMPERATURE SENSOR

2. Extract the sensor (2a) from the seat (2b) releasing the retainers (2c) and the position tab (2d) from the seat.

3. Keep the sensor.

APPLIES TO VERSIONS WITH: Automatic climate control, Right-hand drive


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1. Release the terminal (1a) for the inner flange (1b) from the rod (1c), then extract it.

2. Release the rod (1c) and remove it.

APPLIES TO VERSIONS WITH: Automatic climate control, Right-hand drive


Enlarge the image


Refitting ( Removing )

- Check that the various gear train components are not damaged.

- Renew the grease on the teeth and the moving parts of the gear train.

Use special grease for plastic.

1. Fit the rod (1a) and attach the lower terminal.

2. Fit the inner flange (2a), then attach the terminal (2b) to the rod (1a).

APPLIES TO VERSIONS WITH: Automatic climate control, Right-hand drive


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1. Fit the sensor (1a) and attach the tab (1b) and the retainers (1c).

2. Connect the electrical connection for the sensor.

APPLIES TO VERSIONS WITH: Automatic climate control, Right-hand drive


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1. Place the toothed wheel (1a) in the compulsory position, then attach the retainers (1b).

APPLIES TO VERSIONS WITH: Automatic climate control, Right-hand drive


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1. Place the linkage (1a) in the compulsory position, then attach the retainer (1b).

2. Place the toothed sector (2a) in the compulsory position, then attach the retainer (2b).

3. Place the toothed wheel in the compulsory position.

APPLIES TO VERSIONS WITH: Automatic climate control, Right-hand drive


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1. Place the cam in the compulsory position.

APPLIES TO VERSIONS WITH: Automatic climate control, Right-hand drive


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1. Position the plate with the motor and attach the coupling for the actual motor in the compulsory position.

2. Tighten the bolts securing the motor carrier plate.

3. Connect the electrical connection for the left distribution motor.

APPLIES TO VERSIONS WITH: Automatic climate control, Right-hand drive

    Op. 5040D94 AIR CONDITIONING LEFT UPPER AIR DISTRIBUTION FLAP CONTROL MOTOR (DEFROST) - R.R.

    Op. 7040A10 DASHBOARD TRIM - R+R

    Op. 5040D15 CONTROL UNIT WITH KNOBS AND BUTTONS FOR DUAL ZONE AIR CONDITIONER - R.R.

    Op. 7040H30 FRONT PILLAR TRIM (ONE), LEFT OR RIGHT - R.R.

    Op. 5010D56 SOLAR SENSOR - R.R. FOLLOWING ELECTRICAL SYSTEM CHECK

    Op. 5570T50 BLUETOOTH ELECTRONIC CONTROL UNIT MOUNTING - R.R.

    Op. 5570T49 BLUETOOTH ELECTRONIC CONTROL UNIT - R.R.

    Op. 7040A85 INSTRUMENT PANEL CENTRE FRAME - R.R.

    Op. 5010C31 CENTRE AIR VENT IN DASHBOARD (ONE) LEFT OR RIGHT - R.R.

    Op. 5570T80 CAR RADIO EQUIPMENT - R+R

    Op. 5580C23 DRIVE SIDE KNEE PROTECTION AIR BAG MODULE R. R.

    Op. 5580E08 AERIAL FOR ELECTRONIC KEY (CODE) - R.R.

    Op. 5560B10 CONTROL PANEL - R+R

    Op. 5550A10 STALK UNIT ASSEMBLY - R+R

    Op. 7040A26 STEERING COLUMN TRIM - R+R

    Op. 4110A10 STEERING WHEEL - R+R FOR REPLACEMENT OR CHECKS

    Op. 5580C18 AIR BAG MODULE - R+R

    Op. 7040A88 R R HANDLE FOR FRONT SEAT FORE AND AFT ADJUSTMENT

    Op. 7040A45 RIGHT DASHBOARD SIDE TRIM - R.R.

    Op. 5010C55 LOWER AIR DIFFUSER (ONE) LH OR RH - R.R

    Op. 5580C22 AIR BAG MODULE - PASSENGER SIDE - R.R

    Op. 7040G20 BULB HOLDER FOR COMPARTMENT LIGHTING IN DASHBOARD - R.R.

    Op. 7040G24 SWITCH FOR FACIA COMPARTMENT LIGHT - R+R

    Op. 7040A31 DASHBOARD COMPARTMENT ASSEMBLY - R.R.

    Op. 7040A43 HARNESS COVER (ONE – ANY) UNDER DASHBOARD - R.R.

- Check that the dismantled parts are working.