145 - MiTo   1.4 16v TJet   GEARBOX NOISE - IN A SPECIFIC GEAR   S023   


 

 

 

Test results

 

1

 

SYNCHRONIZER RING CHECK

 

All OK

 

Problems encountered

 

Operation

 

 

Overhaul the gearbox

 Op. 2110B34 MANUAL GEARBOX (6 SPEED) WITH DIFFERENTIAL - DISMANTLING AND REASSEMBLY - WASH, CHECK COMPONENTS, REPLACE SYNCHRONIZERS AND INTERNAL CONTROLS

In particular, check the synchronizer rings of the gear engaged: there should be no wear on the inner surfaces

 

Move on to Step 2

 

Seals worn

 

Replace the synchronizers

 Op. 2110B34 MANUAL GEARBOX (6 SPEED) WITH DIFFERENTIAL - DISMANTLING AND REASSEMBLY - WASH, CHECK COMPONENTS, REPLACE SYNCHRONIZERS AND INTERNAL CONTROLS

 

2

 

GEAR CHECK

 

All OK

 

Problems encountered

 

Operation

 

 

Overhaul the gearbox

 Op. 2110B34 MANUAL GEARBOX (6 SPEED) WITH DIFFERENTIAL - DISMANTLING AND REASSEMBLY - WASH, CHECK COMPONENTS, REPLACE SYNCHRONIZERS AND INTERNAL CONTROLS

In particular, check the teeth of the gear engaged: there should be no signs of wear or seizing

 

Move on to Step 3

 

Gears worn

 

Replace the gears involved

 Op. 2110B34 MANUAL GEARBOX (6 SPEED) WITH DIFFERENTIAL - DISMANTLING AND REASSEMBLY - WASH, CHECK COMPONENTS, REPLACE SYNCHRONIZERS AND INTERNAL CONTROLS

 

3

 

REDUCTION GEAR CHECK

 

All OK

 

Problems encountered

 

Operation

 

 

Check the cylindrical reduction gear set

Specifically:

- it should not be worn or damaged;

- there should not be excessive clearance

 

End of diagnosis

 

Reduction gear damaged

 

Restore the clearance or, if necessary, replace the reduction gear

With the engine running, there is a noise (whistling inside the gearbox) when a specific gear is engaged. This noise decreases or disappears on changing gear