Removing
(
Refitting
)
 | This procedure is valid only for the 120 HP version |
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Removing
(
Refitting
)
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- Place the car on a lift. |
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Op. 4410D17 REINFORCEMENT FOR FRONT SUSPENSION CROSSMEMBER - R.R. |
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Op. 7055B65 ENGINE COMPARTMENT DUST COVER IN LEFT FRONT WHEEL ARCH - R.R. |
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Op. 7055B66 ENGINE COMPARTMENT DUST COVER IN RIGHT FRONT WHEEL ARCH - R.R. |
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Op. 1076B72 INTERMEDIATE EXHAUST PIPE WITH HOSE SECTION - R+R |
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Op. 1008C34 BRACKET ON GEARBOX FOR LOWER REACTION ROD - R.R. |
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Op. 4410D15 FRONT SUSPENSION CROSSMEMBER COMPLETE WITH TRACK CONTROL ARMS AND ANTI-ROLL BAR - R.R |
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Op. 2710A14 RIGHT DRIVESHAFT WITH JOINTS AND INTERMEDIATE DRIVESHAFT - R+R |
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Op. 1048B25 INTERMEDIATE RIGID PIPE BETWEEN HEAT EXCHANGER AND THROTTLE BODY - R R |
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1. Fit the flywheel locking tool.
- Unscrew the three bolts securing the clutch mechanism by 120 degrees. 2. Fit tool (2a) and tool (2b) tightening the pins in the seats for the bolts removed previously.
- Rotate the tool handwheel until the pins are in contact with the plate. 3. Undo the remaining bolts securing the clutch mechanism. - Undo the tool handwheel until the clutch mechanism diaphragm spring is unloaded. - Remove the tools fitted previously. 4. Remove the clutch mechanism. - Remove the clutch plate. |
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Refitting
(
Removing
)
1. Fit the tool on the crankshaft.
- Refit the clutch plate in position.
2. Refit the clutch mechanism in position.
3. Fit the tool using the pins.
- Rotate the tool handwheel until the pins are in contact with the plate. 4. Hand tighten the remaining free bolts securing the clutch. - Undo the tool handwheel until the clutch mechanism diaphragm spring is unloaded. - Remove the tools fitted previously. - Tighten the remaining clutch retaining bolts by hand. - Gradually tighten the bolts securing the clutch diagonally until the recommended torque is reached.
5. Remove the flywheel lock. |
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Op. 1048B25 INTERMEDIATE RIGID PIPE BETWEEN HEAT EXCHANGER AND THROTTLE BODY - R R |
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Op. 2710A14 RIGHT DRIVESHAFT WITH JOINTS AND INTERMEDIATE DRIVESHAFT - R+R |
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Op. 4410D15 FRONT SUSPENSION CROSSMEMBER COMPLETE WITH TRACK CONTROL ARMS AND ANTI-ROLL BAR - R.R |
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Op. 1008C34 BRACKET ON GEARBOX FOR LOWER REACTION ROD - R.R. |
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Op. 1076B72 INTERMEDIATE EXHAUST PIPE WITH HOSE SECTION - R+R |
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Op. 7055B66 ENGINE COMPARTMENT DUST COVER IN RIGHT FRONT WHEEL ARCH - R.R. |
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Op. 7055B65 ENGINE COMPARTMENT DUST COVER IN LEFT FRONT WHEEL ARCH - R.R. |
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Op. 4410D17 REINFORCEMENT FOR FRONT SUSPENSION CROSSMEMBER - R.R. |
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Op. 0010T64 BRAKE AND/OR CLUTCH FLUID CHECK LEVEL AND TOP UP AS NECESSARY |
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- Remove the vehicle from the lift. |
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Removing
(
Refitting
)
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Op. 1004D10 POWER UNIT (MANUAL GEARBOX), REMOVED, DISMANTLE AND REASSEMBLE |
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1. Fit the clutch locating tool.
2. Unscrew the three bolts securing the clutch mechanism at 120 degrees. |
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1. Fit the tools (1a) and (1b) as shown in the figure and rotate the handwheel until it touches the pins next to the flange.
2. Undo the remaining screws fixing the clutch mechanism to the flywheel. |
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- Undo the tool handwheel to release the clutch mechanism diaphragm spring. - Remove the tools and the clutch mechanism. |
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1. Remove the clutch centering tool (1a) together with the clutch plate (1b).
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Refitting
(
Removing
)
1. Install the clutch locating tool (1a) and the clutch plate (1b).
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1. Place the clutch mechanism in its housing and fit the tools (1a) and (1b).
- Turn the tool handwheel until the pins are in contact with the flange. 2. Tighten the remaining screws fixing the clutch mechanism to the flywheel manually. |
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- Undo the tool handwheel to release the clutch mechanism diaphragm spring. - Remove the previously fitted tools, excluding the clutch locating tool. - Tighten the three remaining clutch assembly retaining screws by hand. |
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1. Gradually tighten the screws securing the clutch crosswise until the prescribed torque is reached.
2. Remove the clutch locating tool.
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Op. 1004D10 POWER UNIT (MANUAL GEARBOX), REMOVED, DISMANTLE AND REASSEMBLE |
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