145 - MiTo   1.4 16v TJet   ENGINE FLYWHEEL - R.R. FOR VERSIONS WITH MANUAL TRANSMISSION   1024B10   

Detail     Detail

Removing ( Refitting )

This procedure is only valid for the 120 bhp version

    Op. 4450B12 FRONT WHEELS (TWO) - R.R.

    Op. 4410D17 REINFORCEMENT FOR FRONT SUSPENSION CROSSMEMBER - R.R.

    Op. 7055B54 PROTECTION/GUARD UNDER ENGINE -R.R.

    Op. 7055B65 ENGINE COMPARTMENT DUST COVER IN LEFT FRONT WHEEL ARCH - R.R.

    Op. 7055B66 ENGINE COMPARTMENT DUST COVER IN RIGHT FRONT WHEEL ARCH - R.R.

    Op. 1076B72 INTERMEDIATE EXHAUST PIPE WITH HOSE SECTION - R+R

    Op. 1008C32 GEARBOX LOWER REACTION ROD -R.R.

    Op. 1008C34 BRACKET ON GEARBOX FOR LOWER REACTION ROD - R.R.

    Op. 4410D15 FRONT SUSPENSION CROSSMEMBER COMPLETE WITH TRACK CONTROL ARMS AND ANTI-ROLL BAR - R.R

    Op. 0010T40 CHANGE MANUAL GEARBOX OIL

    Op. 3310A60 FRONT BRAKE PADS - REPLACE

    Op. 2710A14 RIGHT DRIVESHAFT WITH JOINTS AND INTERMEDIATE DRIVESHAFT - R+R

    Op. 1016A10 SOUND-PROOFING COVER - R.R

    Op. 5530B10 BATTERY - R+R

    Op. 5530B52 BATTERY SUPPORT/DRIP TRAY - R.R

    Op. 1008A45 GEARBOX SIDE RIGID SUPPORT REINFORCEMENT - R.R.

    Op. 1048B25 INTERMEDIATE RIGID PIPE BETWEEN HEAT EXCHANGER AND THROTTLE BODY - R R

    Op. 5520B10 STARTER MOTOR - R.R.

    Op. 2110A10 MANUAL GEARBOX AND DIFFERENTIAL - R + R

    Op. 1810A20 CLUTCH - R + R


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1. With the flywheel lock (1a) fitted, undo the bolts (1b) and remove the flywheel (1c).

 

Tool

 

Name

 

Function

 

Validity

 

1860846000

 

Counter-torque

 

Flywheel lock

 

The bolts securing the flywheel are pre-treated with sealant, therefore they should be replaced each time they are removed.

Refitting ( Removing )

PARTICOLARI DA SOSTITUIRE SISTEMATICAMENTE

 

Descrizione

 

Quantità

 

Vite volano motore

 

6

- Place the flywheel in its housing and tighten the new bolts to the recommended torque.

 

Component

 

Fastening

 

Ø

 

Value (daNm)

 

Validity

 

Engine flywheel

 

Screw (to be replaced)

 

M9

 

1.9 - 2.1 + 50° +/- 2°

 

1.4 16v TJet

1.4 MultiAir

1.4 Turbo MultiAir

- Remove the flywheel lock.

    Op. 1810A20 CLUTCH - R + R

    Op. 2110A10 MANUAL GEARBOX AND DIFFERENTIAL - R + R

    Op. 5520B10 STARTER MOTOR - R.R.

    Op. 1048B25 INTERMEDIATE RIGID PIPE BETWEEN HEAT EXCHANGER AND THROTTLE BODY - R R

    Op. 1008A45 GEARBOX SIDE RIGID SUPPORT REINFORCEMENT - R.R.

    Op. 5530B52 BATTERY SUPPORT/DRIP TRAY - R.R

    Op. 5530B10 BATTERY - R+R

    Op. 1016A10 SOUND-PROOFING COVER - R.R

    Op. 2710A14 RIGHT DRIVESHAFT WITH JOINTS AND INTERMEDIATE DRIVESHAFT - R+R

    Op. 3310A60 FRONT BRAKE PADS - REPLACE

    Op. 4410D15 FRONT SUSPENSION CROSSMEMBER COMPLETE WITH TRACK CONTROL ARMS AND ANTI-ROLL BAR - R.R

    Op. 1008C34 BRACKET ON GEARBOX FOR LOWER REACTION ROD - R.R.

    Op. 1008C32 GEARBOX LOWER REACTION ROD -R.R.

    Op. 1076B72 INTERMEDIATE EXHAUST PIPE WITH HOSE SECTION - R+R

    Op. 7055B66 ENGINE COMPARTMENT DUST COVER IN RIGHT FRONT WHEEL ARCH - R.R.

    Op. 7055B65 ENGINE COMPARTMENT DUST COVER IN LEFT FRONT WHEEL ARCH - R.R.

    Op. 4410D17 REINFORCEMENT FOR FRONT SUSPENSION CROSSMEMBER - R.R.

    Op. 4450B12 FRONT WHEELS (TWO) - R.R.

    Op. 0010T40 CHANGE MANUAL GEARBOX OIL

    Op. 0010T64 BRAKE AND/OR CLUTCH FLUID CHECK LEVEL AND TOP UP AS NECESSARY

    Op. 0010T65 HYDRAULIC BRAKE SYSTEM - BLEED AIR

    Op. 7055B54 PROTECTION/GUARD UNDER ENGINE -R.R.

Removing ( Refitting )

This procedure is only valid for the 155 bhp version

The engine flywheel can only be removed when the power unit has been removed and therefore refer to

    Op. 1004B10 POWERTRAIN ASSEMBLY WITH MANUAL TRANSMISSION - R.R.

    Op. 1004D10 POWERTRAIN ASSEMBLY (MANUAL TRANSMISSION), REMOVED - SEPARATE AND REASSEMBLE


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1. Fit the clutch centering tool.

 

Tool

 

Name

 

Function

 

Validity

 

2000039702

 

Clutch centring kit

 

Removing/refitting clutch mechanism

 

1.3 Multijet (Euro 4)

2. Unscrew the three bolts securing the clutch mechanism at 230°.


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1. Fit the tools (1a) and (1b) as illustrated and turn the handwheel until the pins are in contact with the flange.

 

Tool

 

Name

 

Function

 

Validity

 

2000039702

 

Clutch centring kit

 

Removing/refitting clutch mechanism

 

1.3 Multijet (Euro 4)

 

Tool

 

Name

 

Function

 

Validity

 

1871003100

 

Extractor/fitting tool

 

Removing/refitting clutch

 

1.4 16v TJet

1.4 Turbo MultiAir

1.6 JTD 16v

1.3 Multijet (Euro 4)

2. Undo the remaining bolts securing the clutch mechanism to the flywheel.

- Undo the tool handwheel until the clutch mechanism spring is unloaded.

- Remove the tools and the clutch mechanism.


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1. Remove the clutch centering tool (1a) together with the clutch plate (1b).

 

Tool

 

Name

 

Function

 

Validity

 

2000039702

 

Clutch centring kit

 

Removing/refitting clutch mechanism

 

1.3 Multijet (Euro 4)


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1. Fit the flywheel lock (1a), undo the bolts (1b) and remove the engine flywheel (1c).

 

Tool

 

Name

 

Function

 

Validity

 

1860846000

 

Counter-torque

 

Flywheel lock

 

Refitting ( Removing )

PARTICOLARI DA SOSTITUIRE SISTEMATICAMENTE

 

Descrizione

 

Quantità

 

Vite volano motore

 

6

 

Vite meccanismo frizione

 

6


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1. Place the engine flywheel (1a) in position, fit the flywheel lock (1b) and tighten the new bolts (1c) screwed in previously to the recommended torque.

 

Tool

 

Name

 

Function

 

Validity

 

1860846000

 

Counter-torque

 

Flywheel lock

 

 

Component

 

Fastening

 

Ø

 

Value (daNm)

 

Validity

 

Engine flywheel

 

Screw (to be replaced)

 

M9

 

1.9 - 2.1 + 50° +/- 2°

 

1.4 16v TJet

1.4 MultiAir

1.4 Turbo MultiAir


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1. Fit the clutch centering tool (1a) and the clutch plate (1b).

 

Tool

 

Name

 

Function

 

Validity

 

2000039702

 

Clutch centring kit

 

Removing/refitting clutch mechanism

 

1.3 Multijet (Euro 4)

Check the fitting position of the clutch plate identified by the words "ENGINE SIDE" or "GEARBOX SIDE".

Handle the clutch plate carefully and do not touch the surface of the linings with your hands.


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1. Place the clutch mechanism in position and fit the tools (1a) and (1b).

 

Tool

 

Name

 

Function

 

Validity

 

2000039702

 

Clutch centring kit

 

Removing/refitting clutch mechanism

 

1.3 Multijet (Euro 4)

 

Tool

 

Name

 

Function

 

Validity

 

1871003100

 

Extractor/fitting tool

 

Removing/refitting clutch

 

1.4 16v TJet

1.4 Turbo MultiAir

1.6 JTD 16v

1.3 Multijet (Euro 4)

- Rotate the tool handwheel until the pins are in contact with the flange.

2. Tighten the remaining bolts securing the clutch mechanism to the flywheel manually.

- Undo the tool handwheel until the clutch mechanism spring is unloaded.

- Remove the tools fitted previously except the clutch centering tool.

- Tighten the three remaining bolts securing the clutch mechanism manually.


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1. Gradually tighten the clutch mechanism fixing bolts diagonally until the recommended torque is reached.

 

Component

 

Fastening

 

Ø

 

Value (daNm)

 

Validity

 

Clutch mechanism

 

Screw (to be replaced)

 

M6

 

1.2 – 1.5

 

1.4 8v

1.4 16v TJet

1.4 16v

1.4 MultiAir

1.4 Turbo MultiAir

2. Remove the clutch centering tool.

 

Tool

 

Name

 

Function

 

Validity

 

2000039702

 

Clutch centring kit

 

Removing/refitting clutch mechanism

 

1.3 Multijet (Euro 4)

- Remove the flywheel lock.

 

Tool

 

Name

 

Function

 

Validity

 

1860846000

 

Counter-torque

 

Flywheel lock