Removing
(
Refitting
)
- Place the vehicle on a lift.
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Removing
(
Refitting
)
- Place the vehicle on a lift. |
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Op. 7055B66 ENGINE COMPARTMENT DUST COVER IN RIGHT FRONT WHEEL ARCH - R.R. |
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- Drain engine oil, with reference to |
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Op. 1056B65 SOUND INSULATING COVER FOR INJECTOR ASSEMBLY - R.R. |
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Op. 1048A50 LOWER ENGINE BLOCK - R.R. CLEAN SEALING SURFACES AND APPLY SEALANT |
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Op. 1084B40 ENGINE OIL DELIVERY PIPE TO TURBOCHARGER - R + R |
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Op. 1088D50 ENGINE COOLANT OUTLET PIPE FROM TURBOCHARGER - R.R. |
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Op. 1064A27 PIPE BETWEEN VACUUM RESERVOIR AND ACTUATOR CONTROL SOLENOID VALVE - R.R. |
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Op. 1056B60 SINGLE FUEL MANIFOLD PIPE, WITH INJECTORS - R.R. |
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Op. 1048B25 INTERMEDIATE RIGID PIPE BETWEEN HEAT EXCHANGER AND THROTTLE BODY - R R |
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Op. 1048B30 AIR SUPPLY HOSE FROM RIGID PIPE TO THROTTLE BODY - REPLACE |
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Op. 1032D26 FRONT TIMING PROTECTIVE COVER (UPPER PART) - R.R. |
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Op. 1032D27 FRONT TIMING PROTECTIVE COVER (LOWER PART) - R.R. |
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Op. 1008B10 POWER UNIT FRONT SUPPORT FLEXIBLE MOUNTING (TIMING SIDE) - REPLACE |
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Op. 1032B10 TOOTHED TIMING BELT - R.R. FOR TIMING OR REPLACEMENT |
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Op. 1016B12 SINGLE CAMSHAFT HOUSING - R.R. WITH TIMING BELT REMOVED - REPLACE GASKET |
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1. Fit the power unit supporting cross member (1a) with the mountings (1b).
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1. Fit the cross member (1a) and the link rod (1b) as shown in the figure.
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Op. 1076B72 INTERMEDIATE EXHAUST PIPE WITH HOSE SECTION - R+R |
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Op. 1020A20 CRANKCASE SUMP- R.R. CLEAN SEALING SURFACES AND APPLY SEALANT |
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Op. 1084B28 ENGINE OIL INTAKE - R + R WITH CRANKCASE SUMP REMOVED |
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1. Undo the screws (1a) and remove the connecting rod cap (1b) complete with half-bearing. |
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- Remove the piston and connecting rod. - Remove the connecting rod half-bearing. |
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Refitting
(
Removing
)
- The piston and connecting rod assembly is fitted following the references below. 1. Piston class and arrow indicating timing side. 2. Area where the number of the cylinder liner matching the connecting rod is stamped 3. Gudgeon pin offset |
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1. Fit the piston-connecting rod assembly complete with half-bearing using a suitable tool to compress the piston rings and then fit the piston into the liner. |
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1. Place the connecting rod cap complete with half-bearing in its housing. 2. Tighten the connecting rod cap fixing screws to the prescribed torque.
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Op. 1084B28 ENGINE OIL INTAKE - R + R WITH CRANKCASE SUMP REMOVED |
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Op. 1020A20 CRANKCASE SUMP- R.R. CLEAN SEALING SURFACES AND APPLY SEALANT |
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- Position a hydraulic arm lift under the oil sump to support the power unit. - Remove the tools used for supporting the power unit. |
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Op. 1016B12 SINGLE CAMSHAFT HOUSING - R.R. WITH TIMING BELT REMOVED - REPLACE GASKET |
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Op. 1032B10 TOOTHED TIMING BELT - R.R. FOR TIMING OR REPLACEMENT |
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Op. 1008B10 POWER UNIT FRONT SUPPORT FLEXIBLE MOUNTING (TIMING SIDE) - REPLACE |
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- Remove the arm lift used for supporting the power unit. Op. 1032D27 FRONT TIMING PROTECTIVE COVER (LOWER PART) - R.R. |
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Op. 1032D26 FRONT TIMING PROTECTIVE COVER (UPPER PART) - R.R. |
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Op. 1048B30 AIR SUPPLY HOSE FROM RIGID PIPE TO THROTTLE BODY - REPLACE |
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Op. 1048B25 INTERMEDIATE RIGID PIPE BETWEEN HEAT EXCHANGER AND THROTTLE BODY - R R |
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Op. 1056B60 SINGLE FUEL MANIFOLD PIPE, WITH INJECTORS - R.R. |
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Op. 1064A27 PIPE BETWEEN VACUUM RESERVOIR AND ACTUATOR CONTROL SOLENOID VALVE - R.R. |
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Op. 1076B72 INTERMEDIATE EXHAUST PIPE WITH HOSE SECTION - R+R |
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Op. 1088D50 ENGINE COOLANT OUTLET PIPE FROM TURBOCHARGER - R.R. |
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Op. 1084B40 ENGINE OIL DELIVERY PIPE TO TURBOCHARGER - R + R |
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Op. 1048A50 LOWER ENGINE BLOCK - R.R. CLEAN SEALING SURFACES AND APPLY SEALANT |
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Op. 1056B65 SOUND INSULATING COVER FOR INJECTOR ASSEMBLY - R.R. |
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- Top up engine oil, with reference to |
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Op. 7055B66 ENGINE COMPARTMENT DUST COVER IN RIGHT FRONT WHEEL ARCH - R.R. |
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- Remove the vehicle from the lift. |
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Op. 1072C16 EXHAUST MANIFOLD WITH CATALYTIC CONVERTER - R.R. |
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Op. 1016B12 SINGLE CAMSHAFT HOUSING - R.R. WITH TIMING BELT REMOVED - REPLACE GASKET |
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Op. 1032B10 TOOTHED TIMING BELT - R.R. FOR TIMING OR REPLACEMENT |
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Op. 1032D27 FRONT TIMING PROTECTIVE COVER (LOWER PART) - R.R. |
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Op. 1032D26 FRONT TIMING PROTECTIVE COVER (UPPER PART) - R.R. |
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Op. 1008B10 POWER UNIT FRONT SUPPORT FLEXIBLE MOUNTING (TIMING SIDE) - REPLACE |
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Op. 7055B66 ENGINE COMPARTMENT DUST COVER IN RIGHT FRONT WHEEL ARCH - R.R. |
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Op. 3330D30 VACUUM UNIT - R.R. |
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- Remove the vehicle from the lift. |
