145 - MiTo   1.4 16v TJet   ENGINE CUTS OUT WHILST RUNNING (THEN DOES NOT RESTART)   D020   


 

 

 

Test results

 

0

 

PRELIMINARY CHECKS

 

All OK

 

Problems encountered

 

Operation

 

 

Check the following, in order:

- presence of fuel in the tank;

- engine control unit correctly fastened to earth;

- battery correctly fastened to earth;

- positive battery terminal and all leads connected to it correctly fastened

- that there are no impurities/water in the fuel tank - no obstructions in the air intake circuit

 

Go to Step 1

 

No fuel

 

Add fuel to the tank

 

Fastening slack or oxidized

 

Restore correct fastenings

 

Presence of dirt in the fuel tank

 

Add fuel to the tank

 

Circuit obstructed

 

Clean the tank and pipes and replace the filter element

 

1

 

CHECK USING DIAGNOSTIC EQUIPMENT

 

All OK

 

Problems encountered

 

Operation

 

 

Connect the diagnosis equipment (Examiner or other instruments) to the diagnosis socket and check:

- that there are no errors in the control unit;

- parameter plausibility

 

Go to Step 2

 

Error detected in the control unit

 

Continue following the instructions on the diagnostic equipment

 

Impossible to activate a dialogue with the control unit

 

Go to Step 2

 

2

 

CONTROL UNIT POWER SUPPLY CHECK

 

All OK

 

Problems encountered

 

Operation

 

 

Check that the engine control unit is receiving the correct power supply

Check the continuity of the power supply wiring

Check the continuity of the engine compartment junction unit fuses

 

Go to Step 3

 

Main relay defective

 

Replace the relay

 

Control unit power supply wiring defective

 

Restore correct wiring.

 

Power supply fuses blown

 

Replace the blown fuses after having ascertained the cause of the malfunction.

 

3

 

ROAD TEST USING DIAGNOSTIC EQUIPMENT

 

All OK

 

Problems encountered

 

Operation

 

 

Carry out a road test reproducing the conditions in which the fault occurs, keeping the diagnostic equipment connected and check:

- that there are no errors in the control unit;

- parameter plausibility

 

Go to Step 4

 

Sudden onset of errors in the control unit detected

 

Continue following the instructions on the diagnostic equipment

 

Parameters off the scale.

 

Continue following the instructions on the diagnostic equipment

 

Loss of dialogue between the control unit and the diagnostic equipment.

 

Restore the correct connections.

 

4

 

IGNITION SYSTEM CHECK

 

All OK

 

Problems encountered

 

Operation

 

 

Check the continuity of the power supply wiring

Check the operation of the ignition coils by carrying out

 See Test 5510CI CHECK ON OPERATION OF IGNITION COILS

 

Go to Step 5

 

Power supply wiring to coils broken

 

Restore correct wiring.

 

Defective coils.

 

Replace coils

 Op. 5510C14 IGNITION COIL/S - R.R.

 

5

 

INJECTION SYSTEM CHECK

 

All OK

 

Problems encountered

 

Operation

 

 

Check the continuity of the power supply wiring

 See E5030 PETROL ENGINES ELECTRONIC MANAGEMENT

 

Go to Step 6

 

Injector supply wiring interrupted

 

Restore correct wiring.

 

6

 

FUEL PRESSURE CHECK

 

All OK

 

Problems encountered

 

Operation

 

 

Carry out a road test and check the fuel supply pressure in the conditions in which the problem occurs.

Check that the fuel lines are not blocked by carrying out the

 See Test 1056BY FUEL SYSTEM SUPPLY PRESSURE CHECK

Check that the fuel pump is working properly by carrying out the

 See Test 1040AA CHECK ON POWER SUPPLY VOLTAGE AND CURRENT UPTAKE

 

Go to Step 7

 

Fuel pressure too low: pipes obstructed

 

Eliminate the constrictions, replace the pipes if necessary

 

Fuel pressure too low: pump defective.

 

Replace the fuel pump assembly

 Op. 1040A70 SUBMERGED PUMP ASSEMBLY COMPLETE WITH LEVEL GAUGE CONTROL - R + R

 

7

 

CORRECT OPERATION CHECK

 

All OK

 

Problems encountered

 

Operation

 

 

Check that the engine control unit is working properly.

 

End of diagnosis

 

Engine management control unit defective.

 

Replace the engine management control unit

 Op. 1056B82 INJECTION/IGNITION SYSTEM E.C.U. (ONE) - R + R

The engine cuts out while in gear and it is impossible to restart it