145 - MiTo   1.4 16v TJet   ENGINE DOES NOT START (STARTER MOTOR WORKING)   B015   


 

 

 

Test results

 

0

 

PRELIMINARY CHECKS

 

Everything OK

 

Problems encountered

 

Operation

 

 

Check that there is enough fuel in the tank.

Turn the ignition switch ON for 2 seconds and then OFF.

Check that the fuel pipe feels the pressure with the ignition ON.

Check:

check the condition of the air cleaner;

check the condition of the air intake circuit;

check that there are no obstructions in the exhaust pipe

 

Go to Step 1

 

Not enough fuel in the tank

 

Top up the fuel with the correct amount.

 

No pressure in the fuel circuit

 

Go to Step 2

 

Obstruction in the air intake circuit

 

Eliminate the problem, if necessary, replace the filter element

 Op. 1048A14 AIR FILTER FILTER ELEMENT - REPLACE

 

Air intake via intake manifold/throttle body seal

 

Restore the correct seal

 

Exhaust pipe blocked

 

Restore the operation of the exhaust pipe.

 

1

 

CHECK USING DIAGNOSIS EQUIPMENT

 

Everything OK

 

Problems encountered

 

Operation

 

 

Connect the diagnosis equipment (Examiner or other instruments) to the diagnosis socket and check:

- no faults in the engine management control unit;

- parameter plausibility

 

End of diagnosis

 

Error detected in the control unit

 

Continue following the instructions on the diagnosis equipment.

 

Key not recognised by the Body Computer

 

Go to Step 2

 

CAN faulty

 

Restore CAN

 

Impossible to establish a dialogue with the engine management control unit

 

Restore the correct engine management control unit power supply

 See E5030 PETROL ENGINES ELECTRONIC MANAGEMENT

 

2

 

KEY TRANSPONDER CHECK

 

Everything OK

 

Problems encountered

 

Operation

 

 

Try to use the emergency key and check if the system recognises it correctly

 See E7010 CODE

 

Go to Step 3

 

Key not recognised

 

Go to Step 2

 

Key recognised

 

Replace the key with transponder and record it in the Body Computer memory

 

3

 

CODE AERIAL CHECK

 

Everything OK

 

Problems encountered

 

Operation

 

 

Check the condition of the code aerial

Check that it is correctly connected to the Body Computer

 See E7010 CODE

 

Go to Step 4

 

Aerial defective

 

Replace code aerial

 

CODE aerial wiring interrupted

 

Restore wiring continuity

 

4

 

BODY COMPUTER CHECK

 

Everything OK

 

Problems encountered

 

Operation

 

 

Check that the Body Computer recognises the key correctly

 

Go to Step 5

 

Fault persists

 

Replace the body computer

 Op. 5505A35 MAIN BODY COMPUTER/JUNCTION UNIT - R.R.

 

5

 

FUEL SUPPLY CHECK

 

Everything OK

 

Problems encountered

 

Operation

 

 

Check the fuel supply pressure by carrying out

 See Test 1056BY FUEL SYSTEM SUPPLY PRESSURE CHECK

 See Test 1056BI FUEL SYSTEM RETURN PRESSURE CHECK

 See Test 1040AA CHECK ON POWER SUPPLY VOLTAGE AND CURRENT UPTAKE

Check the continuity of the wiring between the pump and the junction unit.

Check that the pump relay switch is working properly

Check the continuity of the wiring between the junction unit and the engine management control unit

 See E5030 PETROL ENGINES ELECTRONIC MANAGEMENT

 

Go to Step 6

 

Fuel pressure too low: pipes obstructed

 

Eliminate the constrictions

 

Fuel pressure too low: pump defective

 

Replace the pump assembly

 Op. 1040A70 SUBMERGED PUMP ASSEMBLY COMPLETE WITH LEVEL GAUGE CONTROL - R + R

 

Wiring interrupted

 

Restore the correct wiring.

 

6

 

IGNITION SYSTEM CHECK

 

Everything OK

 

Problems encountered

 

Operation

 

 

Inspect the spark plugs and check their operation

Check for any defects in the high voltage leads

Check for an ignition control signal

 See Test 5510CE IGNITION CONTROL SIGNAL CHECK

Check the operation of the ignition coils by carrying out

 See Test 5510CI CHECK ON OPERATION OF IGNITION COILS

 See Test 5510OB IGNITION COIL RESISTANCE CHECK

 

Go to Step 7

 

Spark plugs defective

 

Replace spark plugs

 Op. 5510D10 SPARK PLUGS - R+R

 

High voltage cable connection leaking

 

Replace HV cables

 

High voltage cable connection slack

 

Tighten HV cable correctly

 

Ignition signal interrupted

 

Restore the ignition signal

 

Coils defective

 

Replace coils

 Op. 5510C14 IGNITION COIL/S - R.R.

 

7

 

INJECTOR CHECK

 

Everything OK

 

Problems encountered

 

Operation

 

 

Using the Examiner in active diagnosis, check that the injectors are working properly

Check that the injector needle seal is correct

Check the continuity of the injection wiring

 See Test 1056BA INJECTOR OPERATION CHECK

Check the operation of the main relay switch

 

Go to Step 8

 

Injectors stuck/incorrectly adjusted

 

Replace the injector

 Op. 1056B70 INJECTOR (ONE) - R + R WITH FUEL MANIFOLD PIPE REMOVED - INCLUDES SEAL REPLACEMNT

 

Connections not correct

 

Restore the correct connections

 See E5030 PETROL ENGINES ELECTRONIC MANAGEMENT

 

Main relay switch defective

 

Replace the relay switch

 

8

 

CYLINDER COMPRESSION CHECK

 

Everything OK

 

Problems encountered

 

Operation

 

 

Carry out the cylinder compression test

 Op. 0510A10 CYLINDER COMPRESSION - CHECK FOR LOOSE SPARK PLUGS OR INJECTORS

 

Go to Step 10

 

Cylinder compression insufficient

 

Go to Step 9

 

9

 

CAUSE OF INSUFFICIENT COMPRESSION CHECK

 

Everything OK

 

Problems encountered

 

Operation

 

 

- R & R head for valve seal test

- Check condition of cylinders/piston rings

 

Go to Step 10

 

Valve seal insufficient

 

Restore the correct seal

 

Cylinders/piston rings worn

 

Overhaul the head

 

10

 

ENGINE CONTROL UNIT CHECK

 

Everything OK

 

Problems encountered

 

Operation

 

 

Check that the engine control unit is working properly.

 

End of diagnosis

 

Engine management control unit defective

 

Replace the engine management control unit

 Op. 1056B82 INJECTION/IGNITION SYSTEM E.C.U. (ONE) - R + R

The customer complains that: the engine does not start, the starter is working normally