145 - MiTo   1.4 16v TJet   ENGINE DOES NOT START (UNDER ANY CIRCUMSTANCES)   B010   


 

 

 

Test results

 

0

 

PRELIMINARY CHECKS

 

All OK

 

Problems encountered

 

Operation

 

 

Check that there is enough fuel in the tank. Turn the ignition switch ON for 2 seconds and then OFF.

Check that the fuel pipe feels the pressure with the ignition ON.

Check:

- the condition of the air filter;

- the condition of the air intake circuit;

- That there are no obstructions in the exhaust pipe

 

Go to Step 1

 

Not enough fuel in the tank

 

Top up the fuel with the correct amount.

 

No pressure in the fuel circuit

 

Go to Step 2.

 

Obstruction in the air intake circuit

 

Eliminate the problem, if necessary, replace the filter element

 Op. 1048A14 AIR FILTER FILTER ELEMENT - REPLACE

 

Air intake via intake manifold/throttle body seal

 

Restore the correct seal

 

Exhaust pipe blocked

 

Restore the operation of the exhaust pipe.

 

1

 

CHECK USING DIAGNOSTIC EQUIPMENT

 

All OK

 

Problems encountered

 

Operation

 

 

Connect the diagnosis equipment (Examiner or other instruments) to the diagnosis socket and check: - that there are no errors in the engine management control unit;

- parameter plausibility

 

End of diagnosis

 

Error detected in the control unit

 

Continue following the instructions on the diagnosis equipment.

 

Parameter not consistent

 

Continue following the instructions on the diagnosis equipment.

 

2

 

IGNITION SWITCH CHECK

 

All OK

 

Problems encountered

 

Operation

 

 

Check that the ignition switch is working correctly

 See E5010 STARTING AND RECHARING

 

Go to Step 3

 

Switch defective - contacts loose

 

Replace the ignition switch

 Op. 5520A10 IGNITION SWITCH ASSEMBLY - R+R

 

3

 

RPM SIGNAL CHECK

 

All OK

 

Problems encountered

 

Operation

 

 

Check that the rpm sensor is working properly

 

Go to Step 4

 

Sensor defective

 

Replace the sensor

 

Wiring defective

 

Restore the correct wiring.

 

4

 

FUEL SUPPLY CHECK

 

All OK

 

Problems encountered

 

Operation

 

 

Check the fuel supply pressure by carrying out

 See Test 1056BY FUEL SYSTEM SUPPLY PRESSURE CHECK

Check the continuity of the wiring between the pump and the junction unit.

Check that the pump relay is working properly

Check the continuity of the wiring between the junction unit and the engine management control unit

 See E5030 PETROL ENGINES ELECTRONIC MANAGEMENT

 

Go to Step 5

 

Fuel pressure too low: pipes obstructed

 

Eliminate the constrictions

 

Fuel pressure too low: pump defective

 

Replace the pump assembly

 Op. 1040A70 SUBMERGED PUMP ASSEMBLY COMPLETE WITH LEVEL GAUGE CONTROL - R + R

 

Wiring interrupted

 

Restore the correct wiring.

 

5

 

IGNITION SYSTEM CHECK

 

All OK

 

Problems encountered

 

Operation

 

 

Inspect the spark plugs and check their operation

Check for any defects in the high voltage leads

Check for the ignition control signal by carrying out the

 See Test 5510CE IGNITION CONTROL SIGNAL CHECK

Check the operation of the ignition coils by carrying out

 See Test 5510CI CHECK ON OPERATION OF IGNITION COILS

 

Go to Step 6

 

Spark plugs defective

 

Replace spark plugs

 Op. 5510D10 SPARK PLUGS - R+R

 

High voltage cable connection leaking

 

Replace HV cables

 

High voltage cable connection slack

 

Tighten HV cable correctly

 

Ignition signal interrupted

 

Restore the ignition signal

 

Coils defective

 

Replace coils

 Op. 5510C14 IGNITION COIL/S - R.R.

 

6

 

INJECTOR CHECK

 

All OK

 

Problems encountered

 

Operation

 

 

Using the Examiner in active diagnosis, check that the injectors are working properly

Check that the injector needle seal is correct

Check the continuity of the injection wiring

 See Test 1056BA INJECTOR OPERATION CHECK

Check the operation of the main relay

 

Go to Step 7

 

Injectors stuck/incorrectly adjusted

 

Replace the injector

 Op. 1056B70 INJECTOR (ONE) - R + R WITH FUEL MANIFOLD PIPE REMOVED - INCLUDES SEAL REPLACEMNT

 

Connections not correct

 

Restore the correct connections

 See E5030 PETROL ENGINES ELECTRONIC MANAGEMENT

 

Main relay defective

 

Replace the relay

 

7

 

CYLINDER COMPRESSION CHECK

 

All OK

 

Problems encountered

 

Operation

 

 

Carry out the cylinder compression test

 Op. 0510A10 CYLINDER COMPRESSION - CHECK FOR LOOSE SPARK PLUGS OR INJECTORS

 

Go to Step 9

 

Cylinder compression insufficient

 

Go to Step 8

 

8

 

 

All OK

 

Problems encountered

 

Operation

 

 

CAUSE OF INSUFFICIENT COMPRESSION CHECK

- R.R. the head to check the valve seal - Check the condition of the cylinders/piston rings

 

Go to Step 9

 

Valve seal insufficient

 

Restore the correct seal.

 

Cylinders/piston rings worn

 

Overhaul the head.

 

9

 

ENGINE CONTROL UNIT CHECK

 

All OK

 

Problems encountered

 

Operation

 

 

Check that the engine control unit is working properly.

 

End of diagnosis

 

Engine management control unit defective

 

Replace the engine management control unit

 Op. 1056B82 INJECTION/IGNITION SYSTEM E.C.U. (ONE) - R + R

The engine does not start. When the key is turned the instruments light up as normal, the starter motor turns, but the engine does not start up

The "VEHICLE PROTECTION" system works properly.