145 - MiTo   1.4 16v TJet   VALVE GUIDES FOR SINGLE CYLINDER HEAD - REPLACE DURING OP.1016E10   1016E14   

Detail     Detail


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Removing ( Refitting )

1. Remove the valve guides (1a) using the tool (1b).

 

Tool

 

Name

 

Function

 

Validity

 

1860994000

 

Extractor

 

Extracting/fitting valve guides

 

1.4 16v

1.4 MultiAir

1.4 Turbo MultiAir


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Refitting ( Removing )

- Measure the valve guide bore and check that it is within the prescribed values.

 

Size

 

Value

 

Validity

 

Valve guide seat diameter (mm)

 

9.959 ÷ 9.981

 

1.4 8v

1.4 16v TJet

1.4 16v

1.4 MultiAir

1.4 Turbo MultiAir

- If necessary, ream the valve seat.

- Check the measurement of the new valve guide.

- Make a note of the measurement of the valve seat after reaming.

- Valve guides are available as spares with the following diameters.

 

Size

 

Value

 

Validity

 

Valve guide outer diameter (mm)

 

10.010 ÷ 10.030

 

1.4 8v

1.4 16v TJet

1.4 16v

1.4 MultiAir

1.4 Turbo MultiAir

 

Size

 

Value

 

Validity

 

Valve guide outer diameter oversize (mm)

 

0.05 / 0.10 / 0.25

 

- The interference between the valve guide and the seat in the cylinder head is as follows.

 

Size

 

Value

 

Validity

 

Interference between valve guides and valve guide seats (mm)

 

0.029 ÷ 0.071

 

0.9 TwinAir

1.4 8v

1.4 16v TJet

1.4 16v

1.4 MultiAir

1.4 Turbo MultiAir

- Before fitting the new valve guides the cylinder head must be heated to a temperature of around 100°C.

1. Fit the new valve guides (1a) using the tools (1b).

 

Tool

 

Name

 

Function

 

Validity

 

1860994000

 

Extractor

 

Extracting/fitting valve guides

 

1.4 16v

1.4 MultiAir

1.4 Turbo MultiAir

 

Tool

 

Name

 

Function

 

Validity

 

2000024700

 

Extractor/fitting tool

 

Extracting/fitting valve guides

 

1.4 16v TJet

1.4 MultiAir

1.4 Turbo MultiAir

- If the valve guides have become slightly distorted during fitting, ream the inner surface using a suitable sized diameter reamer.

- Measure the valve guide inner diameter after refacing and check the clearance with the valve; check that it is within the prescribed values.

 

Size

 

Value

 

Validity

 

Valve guide inner diameter (mm)

 

6.022 ÷ 6.040

 

1.4 16v TJet

1.4 16v

1.4 MultiAir

1.4 Turbo MultiAir

 

Size

 

Value

 

Validity

 

Intake valve/valve guide clearance (mm)

 

0.022 ÷ 0.058

 

1.4 8v

1.4 16v TJet

1.4 16v

1.4 MultiAir

1.4 Turbo MultiAir

 

Size

 

Value

 

Validity

 

Exhaust valve/valve guide clearance (mm)

 

0.030 ÷ 0.066

 

1.4 8v

1.4 16v TJet

1.4 16v

1.4 MultiAir

1.4 Turbo MultiAir