145 - MiTo   1.4 16v TJet   PIPE BETWEEN VACUUM RESERVOIR AND ACTUATOR CONTROL SOLENOID VALVE - R.R.   1064A27   

Detail     Detail

Removing ( Refitting )

- Position the vehicle on a lift.

   Op. 7055B54 PROTECTION/GUARD UNDER ENGINE -R.R.

   Op. 0010T20 ENGINE COOLANT - CHANGE

   Op. 1016A10 SOUND-PROOFING COVER - R.R

   Op. 1064A31 HEAT SHIELD FOR TURBOCHARGER - R.R.

   Op. 1076A48 CATALYTIC CONVERTER HEAT SHIELD - R.R

   Op. 1080B62 CATALYTIC CONVERTER - R + R

   Op. 1048A23 COLD AIR INTAKE FOR AIR FILTER - R.R.

   Op. 1084C22 HEAT SHIELD ON ENGINE OIL HEAT EXCHANGER - R.R.

   Op. 1084B42 ENGINE OIL RETURN PIPE FROM TURBO - R + R

   Op. 1048A50 LOWER ENGINE BLOCK - R.R. CLEAN SEALING SURFACES AND APPLY SEALANT

   Op. 1084B40 ENGINE OIL DELIVERY PIPE TO TURBOCHARGER - R + R

   Op. 1088D50 ENGINE COOLANT OUTLET PIPE FROM TURBOCHARGER - R.R.

   Op. 1072C44 EXHAUST MANIFOLD HEAT SHIELD - R+R


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1. Loosen the bands and disconnect the waste-gate solenoid pipes.


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1. Undo the nuts (1a) and remove the exhaust manifold-turbocharger assembly (1b).

Do not use the actuator rod for lifting the turbocharger or any movements in the workshop.


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1. Remove the exhaust manifold gasket.

- Place the turbocharger and exhaust manifold assembly in a vice fitted with protective jaws.


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1. Undo the nuts (1a) and remove the turbocharger (1b) from the exhaust manifold.

- Remove the gasket.


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Refitting ( Removing )

- Fit a new gasket on the turbocharger.

1. Place the turbocharger assembly (1a) in its housing and secure it by tightening the new nuts (1b) to the prescribed torque.

 

Component

 

Fixing

 

dia

 

Value (daNm)

 

Validity

 

Turbocharger to exhaust manifold

 

Nut (to replace)

 

M8

 

2.3 ÷ 2.8

 

1.4 16v TJet

1.6 JTD 16v

1.4 Turbo MultiAir

- Fit the new exhaust manifold gasket on the cylinder head studs.


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1. Place the turbocharger and exhaust manifold assembly (1a) in its housing and tighten the nuts (1b) to the prescribed torque.

 

Component

 

Fixing

 

dia

 

Value (daNm)

 

Validity

 

Exhaust manifold

 

Nut

 

M8

 

1.4 ÷ 1.6 + 30° +/- 3°

 

1.4 16v TJet

1.4 16v

- Connect the waste-gate solenoid valve pipes and tighten the bands.

    Op. 1072C44 EXHAUST MANIFOLD HEAT SHIELD - R+R

    Op. 1088D50 ENGINE COOLANT OUTLET PIPE FROM TURBOCHARGER - R.R.

    Op. 1084B40 ENGINE OIL DELIVERY PIPE TO TURBOCHARGER - R + R

    Op. 1048A50 LOWER ENGINE BLOCK - R.R. CLEAN SEALING SURFACES AND APPLY SEALANT

    Op. 1084B42 ENGINE OIL RETURN PIPE FROM TURBO - R + R

    Op. 1084C22 HEAT SHIELD ON ENGINE OIL HEAT EXCHANGER - R.R.

    Op. 1048A23 COLD AIR INTAKE FOR AIR FILTER - R.R.

    Op. 1080B62 CATALYTIC CONVERTER - R + R

    Op. 1076A48 CATALYTIC CONVERTER HEAT SHIELD - R.R

    Op. 1064A31 HEAT SHIELD FOR TURBOCHARGER - R.R.

    Op. 1016A10 SOUND-PROOFING COVER - R.R

    Op. 0010T11 ENGINE OIL - CHECK LEVEL AND TOP UP, IF NECESSARY

    Op. 0010T20 ENGINE COOLANT - CHANGE

    Op. 7055B54 PROTECTION/GUARD UNDER ENGINE -R.R.

- Remove the vehicle from the lift.