145 - MiTo   1.4 16v TJet   SINGLE CYLINDER HEAD EXTENSION - R.R. WITH TIMING BELT REMOVED - REPLACE GASKET   1016B12   

Detail     Detail

Removing ( Refitting )

- Position the vehicle on a lift.

   Op. 5530B10 BATTERY - R+R

   Op. 7055B54 PROTECTION/GUARD UNDER ENGINE -R.R.

   Op. 0010T20 ENGINE COOLANT - CHANGE

   Op. 1016A10 SOUND-PROOFING COVER - R.R

   Op. 1056B65 SOUND INSULATING COVER FOR INJECTOR ASSEMBLY - R.R.

   Op. 1064A31 HEAT SHIELD FOR TURBOCHARGER - R.R.

   Op. 1076A48 CATALYTIC CONVERTER HEAT SHIELD - R.R

   Op. 1080B62 CATALYTIC CONVERTER - R + R

   Op. 1084C22 HEAT SHIELD ON ENGINE OIL HEAT EXCHANGER - R.R.

   Op. 1048A50 LOWER ENGINE BLOCK - R.R. CLEAN SEALING SURFACES AND APPLY SEALANT

   Op. 1048A23 COLD AIR INTAKE FOR AIR FILTER - R.R.

   Op. 1084B40 ENGINE OIL DELIVERY PIPE TO TURBOCHARGER - R + R

   Op. 1084B42 ENGINE OIL RETURN PIPE FROM TURBO - R + R

   Op. 1088D50 ENGINE COOLANT OUTLET PIPE FROM TURBOCHARGER - R.R.

   Op. 1072C44 EXHAUST MANIFOLD HEAT SHIELD - R+R

   Op. 1064A27 PIPE BETWEEN VACUUM RESERVOIR AND ACTUATOR CONTROL SOLENOID VALVE - R.R.

   Op. 5510C14 IGNITION COIL/S - R.R.

   Op. 1072B53 AIR CHAMBER REINFORCEMENT BRACKET - R.R.

   Op. 1080D34 ENGINE OIL VAPOUR SEPARATOR - R.R.

   Op. 1048B58 TURBOCHARGER AIR BY-PASS VALVE - R.R.

   Op. 1056B60 SINGLE FUEL MANIFOLD PIPE, WITH INJECTORS - R.R.

   Op. 1048B25 INTERMEDIATE RIGID PIPE BETWEEN HEAT EXCHANGER AND THROTTLE BODY - R R

   Op. 1048B30 AIR SUPPLY HOSE FROM RIGID PIPE TO THROTTLE BODY - REPLACE


Enlarge the image


1. Undo the screw (1a) fixing the engine oil dipstick pipe (1b) to the camshaft housing.


Enlarge the image


1. Undo the nuts (1a) and remove the wiring bracket (1b).


Enlarge the image


1. Undo the screw (1a) and remove heat shield (1b).


Enlarge the image


1. Undo the protective caps for the screws securing the camshaft housing.


Enlarge the image


1. Unscrew the camshaft housing fastening screws with the tool shown in the figure.

 

Tool

 

Name

 

Function

 

Validity

 

1860834000

 

Spanner

 

Loosen/tighten upper cylinder head screws

Loosen/tighten engine block sump side screws

 

1.4 16v TJet

1.4 16v

1.6 JTD 16v


Enlarge the image


1. Slightly lift the camshaft housing (1a), fit the tappet retaining tools (1b) and then remove it.

 

Tool

 

Name

 

Function

 

Validity

 

1860988000

 

Tappet retaining tool

 

Tappet retaining

 

1.4 16v TJet

1.4 16v


Enlarge the image


1. Remove the camshaft housing locating bushes.

2. Remove the camshaft housing gasket.

Refitting ( Removing )

- Place a new camshaft housing gasket in its seat and the locating bushes.

- Place the camshaft housing in position.

- Remove the tappet retaining tool.

 

Tool

 

Name

 

Function

 

Validity

 

1860988000

 

Tappet retaining tool

 

Tappet retaining

 

1.4 16v TJet

1.4 16v


Enlarge the image


1. Tighten the camshaft housing fixing screws (1a) to the prescribed torque using the tool (1b).

 

Component

 

Fixing

 

dia

 

Value (daNm)

 

Validity

 

Camshaft housing

 

Screw

 

M8

 

1.3 ÷ 1.6

 

1.4 16v TJet

1.4 16v

1.4 MultiAir

1.4 Turbo MultiAir

 

Tool

 

Name

 

Function

 

Validity

 

1860834000

 

Spanner

 

Loosen/tighten upper cylinder head screws

Loosen/tighten engine block sump side screws

 

1.4 16v TJet

1.4 16v

1.6 JTD 16v


Enlarge the image


1. Tighten the protective caps complete with new O-rings to the prescribed torque.

 

Component

 

Fixing

 

dia

 

Value (daNm)

 

Validity

 

Camshaft housing

 

Plug

 

M16

 

1.3 ÷ 1.6

 

1.4 16v TJet

1.4 16v

1.6 JTD 16v

- Position the camshaft housing heat shield in its housing and secure it using the screw.

- Fit the wiring bracket in position and tighten the nuts.

- Tighten the upper screw securing the camshaft housing engine oil dipstick tube.

    Op. 1048B30 AIR SUPPLY HOSE FROM RIGID PIPE TO THROTTLE BODY - REPLACE

    Op. 1048B25 INTERMEDIATE RIGID PIPE BETWEEN HEAT EXCHANGER AND THROTTLE BODY - R R

    Op. 1056B60 SINGLE FUEL MANIFOLD PIPE, WITH INJECTORS - R.R.

    Op. 1048B58 TURBOCHARGER AIR BY-PASS VALVE - R.R.

    Op. 1080D34 ENGINE OIL VAPOUR SEPARATOR - R.R.

    Op. 1072B53 AIR CHAMBER REINFORCEMENT BRACKET - R.R.

    Op. 5510C14 IGNITION COIL/S - R.R.

    Op. 1064A27 PIPE BETWEEN VACUUM RESERVOIR AND ACTUATOR CONTROL SOLENOID VALVE - R.R.

    Op. 1072C44 EXHAUST MANIFOLD HEAT SHIELD - R+R

    Op. 1088D50 ENGINE COOLANT OUTLET PIPE FROM TURBOCHARGER - R.R.

    Op. 1084B42 ENGINE OIL RETURN PIPE FROM TURBO - R + R

    Op. 1084B40 ENGINE OIL DELIVERY PIPE TO TURBOCHARGER - R + R

    Op. 1048A23 COLD AIR INTAKE FOR AIR FILTER - R.R.

    Op. 1048A50 LOWER ENGINE BLOCK - R.R. CLEAN SEALING SURFACES AND APPLY SEALANT

    Op. 1084C22 HEAT SHIELD ON ENGINE OIL HEAT EXCHANGER - R.R.

    Op. 1080B62 CATALYTIC CONVERTER - R + R

    Op. 1076A48 CATALYTIC CONVERTER HEAT SHIELD - R.R

    Op. 1064A31 HEAT SHIELD FOR TURBOCHARGER - R.R.

    Op. 1056B65 SOUND INSULATING COVER FOR INJECTOR ASSEMBLY - R.R.

    Op. 1016A10 SOUND-PROOFING COVER - R.R

    Op. 5530B10 BATTERY - R+R

    Op. 0010T20 ENGINE COOLANT - CHANGE

    Op. 7055B54 PROTECTION/GUARD UNDER ENGINE -R.R.

- Remove the vehicle from the lift.

- Tighten the screw fastening the oil dipstick tube to the cylinder head extension.