145 - MiTo   1.4 16v TJet   CRANKCASE SUMP- R.R. CLEAN SEALING SURFACES AND APPLY SEALANT   1020A20   

Detail     Detail

Removing ( Refitting )

- Position the vehicle on a lift.

   Op. 7055B54 PROTECTION/GUARD UNDER ENGINE -R.R.

   Op. 7055B66 ENGINE COMPARTMENT DUST COVER IN RIGHT FRONT WHEEL ARCH - R.R.

- Drain engine oil, with reference to

   Op. 0010T12 ENGINE OIL AND FILTER - CHANGE

   Op. 1080B95 REAR LAMBDA SENSOR TO CATALYTIC CONVERTER - R.R

   Op. 4410D17 REINFORCEMENT FOR FRONT SUSPENSION CROSSMEMBER - R.R.

   Op. 1076B72 INTERMEDIATE EXHAUST PIPE WITH HOSE SECTION - R+R


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1. Undo the screw fixing the engine flywheel lower guard, left side.


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1. Undo the screws fixing the engine flywheel lower guard, right side.


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1. Undo the screws fixing the gearbox to the engine oil sump.


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1. Undo the nuts (1a) and the screws (1b) securing the oil sump to the engine block.


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1. Loosen and remove the studs for engine oil sump fastening to the oil pump.


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1. Cut the sealant using the tool (1a) and remove the engine oil sump (1b) with lower flywheel guard.

 

Tool

 

Name

 

Function

 

Validity

 

1870718000

 

Blade

 

Cut sealant

 


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1. Place the engine oil sump in a vice fitted with protective jaws, undo the screw (1a) and remove the flywheel lower guard (1b).


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1. Carefully clean the engine oil sump surface from the sealant residues.


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1. Carefully clean the engine block lower surface from the sealant residues.

Refitting ( Removing )

- Place the engine flywheel lower guard in position and tighten the relevant screws.

- Apply sealant to the engine oil sump fitting surface.

- Place the engine oil sump back in position taking care to make the hole on the flywheel lower guard correspond to the locating pin on the gearbox.


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1. Tighten the screws fixing the gearbox to the engine sump to the prescribed torque.

 

Component

 

Fastening

 

Ø

 

Value (daNm)

 

Validity

 

Manual gearbox to engine

 

Screw

 

M10

 

3.6 – 4.4

 

- Tighten the two studs removed previously from the engine oil pump.


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1. Tighten to the prescribed torque the nuts (1a) and the screws (1b) securing the oil sump to the engine block.

 

Component

 

Fastening

 

Ø

 

Value (daNm)

 

Validity

 

Engine oil sump

 

Nut

 

M6

 

0.8 – 1.0

 

1.4 8v

1.4 16v TJet

1.4 16v

1.4 MultiAir

1.4 Turbo MultiAir

 

Component

 

Fastening

 

Ø

 

Value (daNm)

 

Validity

 

Engine oil sump

 

Screw

 

M6

 

0.8 – 1.0

 

1.4 16v TJet

1.4 16v

1.4 MultiAir

1.4 Turbo MultiAir

- Tighten the side screws securing the engine flywheel lower guard.

    Op. 1076B72 INTERMEDIATE EXHAUST PIPE WITH HOSE SECTION - R+R

    Op. 4410D17 REINFORCEMENT FOR FRONT SUSPENSION CROSSMEMBER - R.R.

    Op. 1080B95 REAR LAMBDA SENSOR TO CATALYTIC CONVERTER - R.R

- Top up engine oil, with reference to

    Op. 0010T12 ENGINE OIL AND FILTER - CHANGE

    Op. 7055B66 ENGINE COMPARTMENT DUST COVER IN RIGHT FRONT WHEEL ARCH - R.R.

    Op. 7055B54 PROTECTION/GUARD UNDER ENGINE -R.R.

- Remove the vehicle from the lift.

    Op. 1080B95 REAR LAMBDA SENSOR TO CATALYTIC CONVERTER - R.R

    Op. 0010T12 ENGINE OIL AND FILTER - CHANGE

    Op. 4410D17 REINFORCEMENT FOR FRONT SUSPENSION CROSSMEMBER - R.R.

    Op. 7055B66 ENGINE COMPARTMENT DUST COVER IN RIGHT FRONT WHEEL ARCH - R.R.

    Op. 7055B54 PROTECTION/GUARD UNDER ENGINE -R.R.

- Remove the vehicle from the lift.

    Op. 7055B54 PROTECTION/GUARD UNDER ENGINE -R.R.

    Op. 4410D17 REINFORCEMENT FOR FRONT SUSPENSION CROSSMEMBER - R.R.

    Op. 1076B72 INTERMEDIATE EXHAUST PIPE WITH HOSE SECTION - R+R

- Drain engine oil, with reference to

    Op. 0010T12 ENGINE OIL AND FILTER - CHANGE

    Op. 2110A60 MANUAL GEARBOX/ENGINE COUPLING BRACKET - R+R


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1. Apply a strip of silicone sealant to the contact surfaces between the crankcase sump and engine block as shown in the diagram in the figure.

The sealant strip must be uninterrupted. The sealant strip diameter must be 3.5 +/- 0.5 mm.

APPLIES TO VERSIONS WITH: 135 CV


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1. Loosen and remove the studs for engine oil sump fastening to the oil pump.

APPLIES TO VERSIONS WITH: 135 CV


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1. Tighten the screws fixing the gearbox to the engine sump to the prescribed torque.

 

Component

 

Fastening

 

Ø

 

Value (daNm)

 

Validity

 

Manual gearbox to engine

 

Screw

 

M10

 

3.6 – 4.4

 

APPLIES TO VERSIONS WITH: 135 CV

    Op. 1076B72 INTERMEDIATE EXHAUST PIPE WITH HOSE SECTION - R+R

    Op. 4410D17 REINFORCEMENT FOR FRONT SUSPENSION CROSSMEMBER - R.R.

    Op. 1080B95 REAR LAMBDA SENSOR TO CATALYTIC CONVERTER - R.R

- Top up engine oil, with reference to

    Op. 0010T12 ENGINE OIL AND FILTER - CHANGE

    Op. 7055B66 ENGINE COMPARTMENT DUST COVER IN RIGHT FRONT WHEEL ARCH - R.R.

    Op. 7055B54 PROTECTION/GUARD UNDER ENGINE -R.R.

- Remove the vehicle from the lift.

APPLIES TO VERSIONS WITH: 170 CV

Removing ( Refitting )

- Place the car on a lift.

   Op. 7055B54 PROTECTION/GUARD UNDER ENGINE -R.R.

   Op. 7055B66 ENGINE COMPARTMENT DUST COVER IN RIGHT FRONT WHEEL ARCH - R.R.

- Drain engine oil, with reference to

   Op. 0010T12 ENGINE OIL AND FILTER - CHANGE

   Op. 1080B95 REAR LAMBDA SENSOR TO CATALYTIC CONVERTER - R.R

   Op. 4410D17 REINFORCEMENT FOR FRONT SUSPENSION CROSSMEMBER - R.R.

   Op. 1076B72 INTERMEDIATE EXHAUST PIPE WITH HOSE SECTION - R+R


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1. Undo the screws fixing the gearbox to the engine oil sump.

APPLIES TO VERSIONS WITH: 170 CV


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1. Undo the nuts (1a) and the screws (1b) securing the oil sump to the engine block.

APPLIES TO VERSIONS WITH: 170 CV


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1. Carefully clean the engine oil sump surface from the sealant residues.

APPLIES TO VERSIONS WITH: 170 CV


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1. Carefully clean the engine block lower surface from the sealant residues.

APPLIES TO VERSIONS WITH: 170 CV


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1. Tighten the screws fixing the gearbox to the engine sump to the prescribed torque.

 

Component

 

Fastening

 

Ø

 

Value (daNm)

 

Validity

 

Manual gearbox to engine

 

Screw

 

M10

 

3.6 – 4.4

 

APPLIES TO VERSIONS WITH: 170 CV

- Tighten the two studs removed previously from the engine oil pump.

APPLIES TO VERSIONS WITH: 170 CV

- Tighten the side screws securing the engine flywheel lower guard.


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1. Undo the nuts (1a) and the screws (1b) fixing the engine oil sump.


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1. Cut the sealant using the tool (1a) and remove the engine oil sump (1b).

 

Tool

 

Name

 

Function

 

Validity

 

1870718000

 

Blade

 

Cut sealant

 

    Op. 1080B62 CATALYTIC CONVERTER - R + R

    Op. 4410D17 REINFORCEMENT FOR FRONT SUSPENSION CROSSMEMBER - R.R.

    Op. 1064A31 HEAT SHIELD FOR TURBOCHARGER - R.R.

    Op. 1048A10 AIR FILTER ASSEMBLY - R.R.

    Op. 0010T10 CHANGE ENGINE OIL

    Op. 7055B54 PROTECTION/GUARD UNDER ENGINE -R.R.