145 - MiTo   1.4 16v TJet   FRONT SUSPENSION CROSSMEMBER COMPLETE WITH TRACK CONTROL ARMS AND ANTI-ROLL BAR - R.R   4410D15   

Detail     Detail

Removing ( Refitting )

- Place the car on a lift.

    Op. 7055B54 PROTECTION/GUARD UNDER ENGINE -R.R.

    Op. 4450B12 FRONT WHEELS (TWO) - R.R.

    Op. 4410D17 REINFORCEMENT FOR FRONT SUSPENSION CROSSMEMBER - R.R.

    Op. 1076B72 INTERMEDIATE EXHAUST PIPE WITH HOSE SECTION - R+R

    Op. 1008C32 GEARBOX LOWER REACTION ROD -R.R.

    Op. 5540C42 SENSOR FOR CORRECTING/ALIGNING GAS DISCHARGE LIGHT CLUSTERS ON FRONT SUSPENSION - R.R.


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1. Undo the bolt securing the left wishbone to the wheel steering knuckle.


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1. Undo the nut (1a) and disconnect the joint (1b) from the anti-roll bar.

- Repeat the same operations on the right side.


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1. Undo the bolts fixing the steering box to the front suspension crossmember.


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1. Fit the support (1a) on the column lift (1b).

 

Tool

 

Name

 

Function

 

Validity

 

2000001700

 

Mount

 

Suspension crossmember support

 

 

Tool

 

Name

 

Function

 

Validity

 

1870835001

 

Column lift

 

Suspension crossmember support

 

2. Fit the frame (2a) complete with adaptors (2b).

 

Tool

 

Name

 

Function

 

Validity

 

2000007600

 

Frame and adaptor

 

Suspension crossmember support

 

 

Tool

 

Name

 

Function

 

Validity

 

2000007700

 

Adaptors

 

Front suspension crossmember support

 


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- If the above hydraulic lift is not available, use a general hydraulic lift plus the adaptor shown in the drawing, which must be made up by the workshop to allow the use of the above frames.

(*): Adjust the diameter of the adaptor shank according to the hydraulic lift used.


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1. Support the front suspension crossmember using the tool prepared previously, taking care that the adaptors are positioned in the centering openings as illustrated.

2. Undo the screws (2a), (2b) and remove the suspension crossmember (2c).


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Refitting ( Removing )

1. Place the suspension crossmember (1a) in position taking care that the adaptors (1b) are positioned in the centering openings in the body.

2. Tighten the new screws (2a) and (2b) securing the suspension crossmember to the body to the prescribed torque.

 

Component

 

Fixing

 

dia

 

Value (daNm)

 

Validity

 

Front suspension crossmember to body

 

Screw

 

M12

 

12.1 ÷ 14.8

 

- Remove the equipment used for supporting the suspension crossmember.


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1. Tighten the bolts fixing the steering box to the front suspension crossmember to the prescribed torque.

 

Component

 

Fixing

 

dia

 

Value (daNm)

 

Validity

 

Steering box to suspension crossmember

 

Bolt

 

M12

 

9.0 ÷ 11.0

 


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1. Connect the left wishbone to the wheel steering knuckle and tighten the new bolt to the prescribed torque.

 

Component

 

Fixing

 

dia

 

Value (daNm)

 

Validity

 

Lower track control arm to steering knuckle

 

Bolt (to be replaced)

 

M10

 

5.4 ÷ 6.6

 


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1. Connect the joint (1a) to the anti-roll bar and tighten the new nut (1b) to the prescribed torque.

 

Component

 

Fixing

 

dia

 

Value (daNm)

 

Validity

 

Front suspension anti-roll bar joint

 

Nut (to replace)

 

M10

 

4.5 ÷ 5.5

 

- Repeat the same operations on the right side.

    Op. 5540C42 SENSOR FOR CORRECTING/ALIGNING GAS DISCHARGE LIGHT CLUSTERS ON FRONT SUSPENSION - R.R.

    Op. 1008C32 GEARBOX LOWER REACTION ROD -R.R.

    Op. 1076B72 INTERMEDIATE EXHAUST PIPE WITH HOSE SECTION - R+R

    Op. 4410D17 REINFORCEMENT FOR FRONT SUSPENSION CROSSMEMBER - R.R.

    Op. 4450B12 FRONT WHEELS (TWO) - R.R.

    Op. 7055B54 PROTECTION/GUARD UNDER ENGINE -R.R.

- Remove the car from the lift.

    Op. 4450A10 FRONT WHEEL GEOMETRY - CHECK USING OPTICAL EQUIPMENT - INCLUDES ADJUSTMENT IF NECESSARY