145 - MiTo   1.4 16v TJet   POWERTRAIN ASSEMBLY (MANUAL TRANSMISSION), REMOVED - SEPARATE AND REASSEMBLE   1004D10   

Detail     Detail


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Removing ( Refitting )

1. With the tool (1a) support the power unit (1b) as shown in the figure.

 

Tool

 

Name

 

Function

 

Validity

 

1871001700

 

Balance

 

Removing/refitting power unit

 


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1. Undo the screw fixing the engine flywheel guard to the gearbox.

2. Undo the screws fixing the gearbox to the engine oil sump.


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1. Undo the screws fixing the engine flywheel guard to the gearbox.


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1. Open the protective cover (1a), loosen the nut and remove the starter wiring (1b).


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1. Undo the upper screw securing the starter to the gearbox.


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1. Undo the lower screw (1a) and remove the starter (1b).


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1. Disconnect the power unit lifting points, gearbox side and connect the engine in the point shown in the figure.


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1. Undo the upper screws (1a) and (1b) fixing the gearbox to the engine.


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1. Undo the side screw fixing the gearbox to the engine.


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1. Undo the nut fixing the gearbox to the engine.


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1. Separate the gearbox from the power unit.


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Refitting ( Removing )

1. Fit in its housing and tighten the nut securing it to the engine to the prescribed torque.

 

Component

 

Fastening

 

Ø

 

Value (daNm)

 

Validity

 

Manual gearbox to engine

 

Nut

 

M12

 

4.8 – 7.2

 

1.4 8v

1.4 16v TJet

1.4 16v

1.6 JTD 16v

1.4 MultiAir

1.4 Turbo MultiAir

1.3 Multijet 85/95 HP

0.9 TwinAir


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1. Place the air delivery pipe supporting bracket in its housing on the intake chamber and tighten to the prescribed torque the side screw fixing the gearbox to the engine.

 

Component

 

Fastening

 

Ø

 

Value (daNm)

 

Validity

 

Manual gearbox to engine

 

Screw

 

M12

 

4.8 – 7.2

 


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1. Place the wiring mounting bracket in its seat and tighten the upper screws (1a) and (1a) fixing the gearbox to the engine to the prescribed torque.

 

Component

 

Fastening

 

Ø

 

Value (daNm)

 

Validity

 

Manual gearbox to engine

 

Screw

 

M12

 

4.8 – 7.2

 


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1. Place the starter (1a) in its housing and tighten the gearbox fixing screws (1b) to the prescribed torque.

 

Component

 

Fastening

 

Ø

 

Value (daNm)

 

Validity

 

Starter motor

 

Screw

 

M8

 

2.25 – 2.75

 

- Place the starter wiring in its seat, tighten the nut and close the protective cover.

- Tighten the screws fixing the engine flywheel guard to the gearbox.


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1. Tighten the screws fixing the gearbox to the engine sump to the prescribed torque.

 

Component

 

Fastening

 

Ø

 

Value (daNm)

 

Validity

 

Manual gearbox to engine

 

Screw

 

M10

 

3.6 – 4.4

 

2. Tighten the screw fixing the engine flywheel guard to the gearbox.


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1. Undo the nut fixing the gearbox to the engine, intake side.

- Remove the gearbox from the engine.


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1. Tighten the screw fixing the gearbox to the engine oil sump to the prescribed torque, intake side.

 

Component

 

Fastening

 

Ø

 

Value (daNm)

 

Validity

 

Manual gearbox to engine

 

Screw

 

M10

 

3.6 – 4.4