|
Gearbox oil drain plug |
Plug |
M18 |
1.7 |
1.4 16v TJet 155 HP 1.6 JTD 16v 1.3 Multijet 90 HP |
|
Gearbox oil drain plug |
Plug |
M16 |
1.6 – 2.0 |
1.4 8v 1.4 16v 1.4 MultiAir 0.9 TwinAir |
|
Gearbox oil drain plug |
Plug |
M22 |
4.6 |
1.4 16v TJet 120 HP 1.4 Turbo Multi Air (5 GEAR) 1.3 Multijet 85/95 HP |
|
Gearbox oil drain plug |
Plug |
M22 |
3.9 – 4.3 |
1.4 Turbo MultiAir 170 HP 1.4 Turbo MultiAir TCT 1.6 JTD 16v (C635) |
|
Gearbox oil filler plug |
Plug |
M18 |
2.4 – 2.6 |
1.4 16v TJet 155 HP 1.6 JTD 16v 1.3 Multijet 90 HP |
|
Gearbox oil filler plug |
Plug |
M22 |
2.3 – 2.8 |
1.4 8v 1.4 16v 1.4 MultiAir 1.4 Turbo MultiAir 170 HP 1.4 Turbo MultiAir TCT 0.9 TwinAir 1.6 JTD 16v (C635) |
|
Gearbox oil filler plug |
Plug |
M22 |
2.0 – 3.0 |
1.4 16v TJet 120 HP 1.4 Turbo Multi Air (5 GEAR) 1.3 Multijet 85/95 HP |
|
Manual gearbox to engine |
Screw |
M10 |
3.6 – 4.4 |
|
|
Left flange on differential |
Screw |
M8 |
2.0 + 45° |
|
|
Manual gearbox to engine |
Nut |
M12 |
4.8 – 7.2 |
1.4 8v 1.4 16v TJet 1.4 16v 1.6 JTD 16v 1.4 MultiAir 1.4 Turbo MultiAir 1.3 Multijet 85/95 HP 0.9 TwinAir |
|
Manual gearbox to engine |
Screw |
M12 |
4.8 – 7.2 |
|
|
Rear cover |
Screw |
M6 |
0.5 |
1.4 8v 1.4 16v 1.4 MultiAir 0.9 TwinAir |
|
Rear cover |
Screw |
M8 |
2.1 – 2.6 |
1.4 16v TJet 120 HP 1.4 Turbo MultiAir (5 GEAR) 1.3 Multijet 85/95 HP |
|
Manual gearbox gear engagement cover |
Screw |
M8 |
1.8 – 2.2 |
1.4 16v TJet 1.6 JTD 16v 1.3 Multijet |
|
Manual gearbox gear engagement cover |
Screw |
M6 |
2.0 |
1.4 8v 1.4 16v 1.4 MultiAir 0.9 TwinAir |
|
Main shaft rear bearing |
Screw |
M8 x 1.5 |
5.0 – 7.0 |
1.4 16v TJet 155 HP 1.6 JTD 16v 1.3 Multijet 90 HP |
|
Manual gearbox to engine/transmission bracket joint |
Screw |
M12 |
4.8 – 7.2 |
1.3 Multijet |
|
Bracket joining manual gearbox/differential to engine |
Screw |
M8 |
2.7 – 3.3 |
1.3 Multijet |
|
Bracket joining manual gearbox/differential to engine |
Screw |
M10 |
4.1 – 5.0 |
1.4 Turbo MultiAir TCT |
|
Bracket joining manual gearbox/differential to engine |
Bolt |
M12 |
7.7 – 9.4 |
1.4 Turbo MultiAir TCT |
|
Bracket joining manual gearbox/differential to engine - crankcase side |
Screw |
M8 |
2.2 – 2.7 |
1.4 8v |
|
Bracket joining manual gearbox/differential to engine - gearbox side |
Screw |
M12 |
5.0 – 6.0 |
1.4 8v |
|
Bracket joining manual gearbox/differential to engine - gearbox side |
Bolt |
M10 |
3.6 – 4.4 |
1.4 8v |
|
5th speed engagement fork control pawl |
Screw |
M6 |
1.1 – 1.3 |
1.4 8v 1.4 16v 1.4 MultiAir 0.9 TwinAir |
|
Support with fork lever for reverse gear engagement |
Screw |
M8 |
1.4 – 1.6 |
1.4 8v 1.4 16v 1.4 MultiAir 0.9 TwinAir |
|
Manual gearbox reverse gear idler |
Screw |
M8 |
2.3 – 2.8 |
1.4 8v 1.4 16v 1.4 MultiAir 0.9 TwinAir |
|
Main shaft and layshaft rear bearing retaining plate |
Screw |
M8 |
1.8 – 2.2 |
1.4 8v 1.4 16v 1.4 MultiAir 0.9 TwinAir |
|
Main shaft and layshaft rear bearing retaining plate |
Screw |
M8 |
2.1 – 2.6 |
1.4 16v TJet 120 HP 1.4 Turbo MultiAir (5 GEAR) 1.3 Multijet 85/95 HP |
|
Main shaft and layshaft rear bearing retaining plate |
Screw |
M12 |
7.2 – 8.8 |
1.4 Turbo MultiAir 170 HP 1.4 Turbo MultiAir TCT 1.6 JTD 16v |
|
Main shaft and layshaft rear bearing retaining plate |
Screw |
M8 |
2.3 – 2.8 |
1.4 Turbo MultiAir 170 HP 1.4 Turbo MultiAir TCT 1.6 JTD 16v |
|
Gear selection/engagement lever |
Screw |
M8 |
2.1 – 2.6 |
1.4 16v TJet 120 HP 1.4 Turbo MultiAir (5 GEAR) 1.3 Multijet 85/95 HP |
|
Gear selection/engagement lever |
Nut |
M8 |
1.5 |
0.9 TwinAir 1.4 8v 1.4 16v 1.4 MultiAir |
|
1st and 2nd speed control fork |
Screw |
M6 |
1.5 – 1.9 |
1.4 16v TJet 120 HP 1.4 Turbo MultiAir (5 GEAR) 1.3 Multijet 85/95 HP |
|
3rd and 4th speed control fork |
Screw |
M6 |
1.5 – 1.9 |
1.4 16v TJet 120 HP 1.4 Turbo MultiAir (5 GEAR) 1.3 Multijet 85/95 HP |
|
5th speed control fork |
Screw |
M6 |
1.5 – 1.9 |
1.4 16v TJet 120 HP 1.4 Turbo MultiAir (5 GEAR) 1.3 Multijet 85/95 HP |
|
5th speed control fork |
Screw |
M6 |
1.2 |
1.4 8v |
|
Reverse control fork mounting bracket |
Screw |
M6 |
8.5 – 11.1 |
1.4 16v TJet 120 HP 1.4 Turbo MultiAir (5 GEAR) 1.3 Multijet 85/95 HP |
|
Main and layshaft ring nuts |
Ring nut |
M20 |
10 – 12.4 |
1.4 16v TJet 120 HP 1.4 Turbo MultiAir (5 GEAR) 1.3 Multijet 85/95 HP |
|
Main and layshaft ring nuts |
Ring nut |
M20 |
11.8 |
1.4 8v |
|
Main shaft ring nut |
Ring nut |
M14 |
5.0 – 6.1 |
1.4 Turbo MultiAir 170 HP 1.4 Turbo MultiAir TCT 1.6 JTD 16v |
|
Layshaft ring nuts |
Ring nut |
M18 |
9.9 – 12.1 |
1.4 Turbo MultiAir 170 HP 1.4 Turbo MultiAir TCT 1.6 JTD 16v |
|
Gearbox casing |
Screw |
M8 |
2.1 – 2.6 |
1.4 16v TJet 120 HP 1.4 Turbo MultiAir (5 GEAR) 1.3 Multijet 85/95 HP |
|
Reverse shaft |
Screw |
M8 |
2.9 – 3.6 |
1.4 16v TJet 120 HP 1.4 Turbo MultiAir (5 GEAR) 1.3 Multijet 85/95 HP |
|
Main shaft gears |
Nut |
M16 |
10.4 – 12.6 |
1.4 16v 1.4 MultiAir 0.9 TwinAir |
|
Layshaft gears |
Screw (left hand thread) |
M12 |
10.0 – 11.0 |
1.4 16v 1.4 MultiAir 0.9 TwinAir |
|
Gearbox casing |
Screw |
M8 |
2.2 |
1.4 16v TJet 155 HP 1.6 JTD 16v 1.3 Multijet 90 HP |
|
Gearbox casing |
Screw |
M8 |
1.8 – 2.2 |
1.4 8v 1.4 16v 1.4 MultiAir 0.9 TwinAir |
|
Gear selection and engagement assembly |
Screw |
M8 |
2.0 |
1.4 16v TJet 155 HP 1.6 JTD 16v (M32) 1.3 Multijet 90 HP |
|
Gear selection and engagement assembly |
Screw |
M6 |
2.0 |
1.4 8v 1.4 16v 1.4 MultiAir 0.9 TwinAir |
|
Gear selection and engagement assembly |
Screw |
M6 |
0.9 – 1.1 |
1.4 Turbo MultiAir 170 HP 1.6 JTD 16v (C635) |
|
Inner differential casing support |
Screw |
M12 |
11.0 |
1.4 16v TJet 155 HP 1.6 JTD 16v 1.3 Multijet 90 HP |
|
Inner differential casing support |
Screw |
M8 |
2.2 |
1.4 16v TJet 155 HP 1.6 JTD 16v 1.3 Multijet 90 HP |
|
Inner differential casing support |
Screw |
M10 |
3.3 - 3.7 + 50° +/- 2° |
1.4 Turbo MultiAir 170 HP 1.4 Turbo MultiAir TCT 1.6 JTD 16v C635 |
|
Manual gearbox casing differential support |
Screw |
M8 |
2.0 |
1.4 8v 1.4 16v 1.4 MultiAir 0.9 TwinAir |
|
Manual gearbox casing differential support |
Screw |
M10 |
3.5 |
1.4 8v 1.4 16v 1.4 MultiAir 0.9 TwinAir |
|
Manual gearbox differential ring gear |
Screw |
M10 x 1.25 |
6.0 + 90° |
1.4 16v TJet 155 HP 1.6 JTD 16v M32 1.3 Multijet 90 HP |
|
Manual gearbox differential ring gear |
Screw |
M10 |
7.7 – 9.2 |
1.4 16v TJet 120 HP 1.4 Turbo MultiAir (5 GEAR) 1.3 Multijet 85/95 HP |
|
Gearbox casing |
Screw |
M8 |
2.3 – 2.8 |
1.4 Turbo MultiAir 170 HP 1.4 Turbo MultiAir TCT 1.6 JTD 16v |
|
Reverse gear mounting |
Screw (to be replaced) |
M12 |
9.0 – 11.0 |
1.4 Turbo MultiAir 170 HP 1.4 Turbo MultiAir TCT 1.6 JTD 16v |
|
Parking function actuator |
Screw |
M6 |
0.8 – 1.2 |
1.4 Turbo MultiAir TCT |
|
Parking function actuator |
Screw |
M10 |
5.8 – 6.2 |
1.4 Turbo MultiAir TCT |
|
Speed signalling control support |
Screw |
M6 |
0.5 |
1.4 8v |
|
Accumulator collar closure |
Screw |
M6 |
0.6 – 0.8 |
1.4 Turbo MultiAir TCT |
|
Accumulator collar to the gearbox |
Screw (to be replaced) |
M6 |
1.2 – 1.4 |
1.4 Turbo MultiAir TCT |