145 - MiTo   1.4 16v TJet   SYSTEM CABLE LOOM - R.R.   1056B90   

Detail     Detail

Removing ( Refitting )

- Position the vehicle on a lift.

    Op. 1016A10 SOUND-PROOFING COVER - R.R

    Op. 5530B10 BATTERY - R+R

    Op. 5530B52 BATTERY SUPPORT/DRIP TRAY - R.R

    Op. 1032D26 FRONT TIMING PROTECTIVE COVER (UPPER PART) - R.R.

    Op. 1048B30 AIR SUPPLY HOSE FROM RIGID PIPE TO THROTTLE BODY - REPLACE


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1. Disconnect the electrical connection for the engine oil pressure switch.

 

 

Description

 

Connector

 

1

 

Engine oil pressure sensor (switch)

 

   See K030 ENGINE OIL PRESSURE SENSOR (SWITCH)

2. Detach the rpm sensor electrical connection.

 

 

Description

 

Connector

 

2

 

Rpm sensor

 

   See K046 RPM SENSOR


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1. Undo the bolt and disconnect the earth lead.

2. Release the wiring retaining clip from the intake chamber.


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1. Disconnect the electrical connection for the air temperature/pressure sensor.

 

 

Description

 

Connector

 

1

 

Integrated air temperature sensor

 

   See K043 INTEGRATED AIR TEMPERATURE SENSOR


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1. Disconnect the electrical connection for the injection/ignition control unit.

 

 

Description

 

Connector

 

1

 

Engine management control unit

 

   See M010 ENGINE MANAGEMENT CONTROL UNIT

2. Disconnect the injector wiring coupling.

 

 

Description

 

Connector

 

2

 

Injector coupling

 

   See D081 INJECTOR JUNCTION


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1. Disconnect the intermediate engine wiring coupling.

 

 

Description

 

Connector

 

1

 

Front/engine coupling

 

   See D004 FRONT/ENGINE COUPLING

2. Release the wiring from the retaining clip.

    Op. 7055B54 PROTECTION/GUARD UNDER ENGINE -R.R.


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1. Disconnect the electrical connection for the fuel vapour solenoid valve.

 

 

Description

 

Connector

 

1

 

Fuel vapour recovery solenoid valve

 

   See L010 FUEL VAPOUR RECOVERY SOLENOID VALVE

2. Open the wiring retaining clips on the intake chamber.


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1. Disconnect the electrical connection for the detonation sensor.

 

 

Description

 

Connector

 

1

 

Detonation sensor

 

   See K050 DETONATION SENSOR

2. Lift up the protection, undo the nut and remove the starter motor earth and supply lead.


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1. Undo the nut and disconnect the alternator earth lead.


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1. Disconnect the electrical connection for the air conditioning compressor engagement solenoid valve.

 

 

Description

 

Connector

 

1

 

Air conditioning compressor engagement electro-magnet

 

   See L020 AIR CONDITIONING COMPRESSOR ENGAGEMENT SOLENOID


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1. Disconnect the turbocharging air by-pass valve electrical connection.

 

 

Description

 

Connector

 

1

 

Turbocharger by-pass solenoid

 

   See L102 TURBOCHARGER BY-PASS SOLENOID VALVE

2. Detach the electrical connection for the throttle body.

 

 

Description

 

Connector

 

2

 

Integrated throttle body actuator

 

   See N075 INTEGRATED THROTTLE BODY ACTUATOR


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1. Disconnect the electrical connection for the rear Lambda sensor to the catalytic converter.

 

 

Description

 

Connector

 

1

 

Lambda sensor on catalytic converter

 

   See K017 LAMBDA SENSOR ON CATALYZER

2. Detach the electrical connection for the engine coolant temperature sensor.

 

 

Description

 

Connector

 

2

 

Engine coolant temperature sensor/sender unit

 

   See K036 ENGINE COOLANT TEMPERATURE SENSOR/SENDER UNIT


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1. Disconnect the electrical connection for the air pressure sensor.

 

 

Description

 

Connector

 

1

 

Turbocharging sensor

 

   See K082 SUPERCHARGING SENSOR

2. Disconnect the electrical connection for the front Lambda sensor to the catalytic converter.

 

 

Description

 

Connector

 

2

 

Lambda sensor on preconverter

 

   See K015 LAMBDA SENSOR ON PRE-CATALYZER


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1. Undo the bolt and remove the earth lead from the camshaft housing.

2. Release the oil vapour pipe from the retaining clip.

3. Detach the timing sensor electrical connection.

 

 

Description

 

Connector

 

3

 

Timing sensor

 

   See K047 TIMING SENSOR


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1. Undo the nut (1a) and the bolt (1b) and remove the oil vapour pipe mounting bracket (1c).


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1. Undo the bolt securing the wiring duct to the camshaft housing.


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1. Adjust the clip (1a) and release the wiring duct (1b).


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1. Disconnect the electrical connections for the ignition coils.

 

 

Description

 

Connector

 

1

 

Ignition coil

 

   See A030 IGNITION COIL

- Remove the engine wiring.

Refitting ( Removing )

- Refit the engine wiring.

- Connect the electrical connections for the ignition coils, attach the retaining clip and tighten the bolt securing the wiring duct to the camshaft housing.

- Place the oil vapour pipe mounting bracket in its housing and tighten the fastenings.

- Attach the oil vapour pipe to the retaining clip.

- Secure the electrical connection for the timing sensor.

- Place the earth lead in position on the camshaft housing and tighten the bolt.

- Connect the electrical connection for the front Lambda sensor to the catalytic converter.

- Connect the electrical connection for the air pressure sensor.

- Connect the electrical connection for the engine coolant temperature sensor.

- Connect the electrical connection for the rear Lambda sensor to the catalytic converter.

- Connect the electrical connection for the throttle body.

- Connect the turbocharging air by-pass valve electrical connection.

- Connect the electrical connection for the air conditioning compressor engagement solenoid valve.

- Connect the alternator earth lead and tighten the nut.

- Place the starter motor earth and supply lead in position and tighten the nut.

- Close the starter motor wiring protection.

- Connect the electrical connection for the detonation sensor.

- Close the wiring retaining clips on the intake chamber.

- Connect the electrical connection for the fuel vapour solenoid valve.

   Op. 7055B54 PROTECTION/GUARD UNDER ENGINE -R.R.

- Attach the wiring to the retaining clip.

- Connect the intermediate engine wiring coupling.

- Connect the injector wiring coupling.

- Connect the electrical connection for the injection/ignition control unit.

- Connect the electrical connection for the air pressure/temperature sensor.

- Attach the wiring retaining clip to the intake chamber.

- Connect the earth lead and tighten the bolt.

- Secure the electrical connection for the rpm sensor.

- Connect the electrical connection for the engine oil pressure switch.

    Op. 1048B30 AIR SUPPLY HOSE FROM RIGID PIPE TO THROTTLE BODY - REPLACE

    Op. 1032D26 FRONT TIMING PROTECTIVE COVER (UPPER PART) - R.R.

    Op. 5530B52 BATTERY SUPPORT/DRIP TRAY - R.R

    Op. 5530B10 BATTERY - R+R

    Op. 1016A10 SOUND-PROOFING COVER - R.R

- Remove the vehicle from the lift.

APPLIES TO VERSIONS WITH: GPL, Euro 5

Removing ( Refitting )

- Place the car on a lift.

APPLIES TO VERSIONS WITH: GPL, Euro 5

    Op. 1016A10 SOUND-PROOFING COVER - R.R

    Op. 5530B10 BATTERY - R+R

    Op. 5530B52 BATTERY SUPPORT/DRIP TRAY - R.R

    Op. 1032D26 FRONT TIMING PROTECTIVE COVER (UPPER PART) - R.R.

    Op. 1048B30 AIR SUPPLY HOSE FROM RIGID PIPE TO THROTTLE BODY - REPLACE

APPLIES TO VERSIONS WITH: GPL, Euro 5


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1. Disconnect the electrical connection for the engine oil pressure switch.

 

 

Denomination

 

Connector

 

1

 

Engine oil pressure sensor (switch)

 

   See K030 ENGINE OIL PRESSURE SENSOR (SWITCH)

2. Detach the rpm sensor electrical connection.

 

 

Denomination

 

Connector

 

2

 

Rpm sensor

 

   See K046 RPM SENSOR

APPLIES TO VERSIONS WITH: GPL, Euro 5


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1. Undo the bolt and disconnect the earth lead.

2. Release the wiring retaining clip from the intake chamber.

APPLIES TO VERSIONS WITH: GPL, Euro 5


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1. Disconnect the electrical connection for the air temperature/pressure sensor.

 

 

Denomination

 

Connector

 

1

 

Integrated air temperature sensor

 

   See K043 INTEGRATED AIR TEMPERATURE SENSOR

APPLIES TO VERSIONS WITH: GPL, Euro 5


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1. Disconnect the electrical connections for the LPG injectors.

 

 

Denomination

 

Connector

 

1

 

LPG injector

 

   See N073 LGP ELECTRIC INJECTOR

2. Disconnect the electrical connection for the LPG temperature and pressure sensor.

 

 

Denomination

 

Connector

 

2

 

LPG pressure and temperature sensor

 

   See K215 LPG PRESSURE AND TEMPERATURE SENSOR

3. Open the LPG injector wiring retaining clip.

APPLIES TO VERSIONS WITH: GPL, Euro 5


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1. Disconnect the electrical connection for the injection/ignition control unit.

 

 

Denomination

 

Connector

 

1

 

Engine management control unit

 

   See M010 ENGINE MANAGEMENT CONTROL UNIT

2. Disconnect the injector wiring coupling.

 

 

Denomination

 

Connector

 

2

 

Injector coupling

 

   See D081 INJECTOR JUNCTION

APPLIES TO VERSIONS WITH: GPL, Euro 5


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1. Disconnect the intermediate engine wiring coupling.

 

 

Denomination

 

Connector

 

1

 

Front/engine coupling

 

   See D004 FRONT/ENGINE COUPLING

2. Release the wiring from the retaining clip.

APPLIES TO VERSIONS WITH: GPL, Euro 5

    Op. 7055B54 PROTECTION/GUARD UNDER ENGINE -R.R.

APPLIES TO VERSIONS WITH: GPL, Euro 5


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1. Disconnect the electrical connector for the fuel vapour solenoid valve.

 

 

Denomination

 

Connector

 

1

 

Fuel vapour recovery solenoid valve

 

   See L010 FUEL VAPOUR RECOVERY SOLENOID VALVE

2. Open the wiring retaining clips on the intake chamber.

APPLIES TO VERSIONS WITH: GPL, Euro 5


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1. Disconnect the electrical connection for the knock sensor.

 

 

Denomination

 

Connector

 

1

 

Knock sensor

 

   See K050 DETONATION SENSOR

2. Lift up the protection, undo the nut and remove the starter motor earth and supply lead.

APPLIES TO VERSIONS WITH: GPL, Euro 5


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1. Undo the nut and disconnect the alternator earth lead.

APPLIES TO VERSIONS WITH: GPL, Euro 5


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1. Disconnect the electrical connection for the air conditioning compressor engagement solenoid valve.

 

 

Denomination

 

Connector

 

1

 

Air conditioning compressor engagement electro-magnet

 

   See L020 AIR CONDITIONING COMPRESSOR ENGAGEMENT SOLENOID

APPLIES TO VERSIONS WITH: GPL, Euro 5


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1. Disconnect the turbocharging air by-pass valve electrical connection.

 

 

Denomination

 

Connector

 

1

 

Turbocharger by-pass solenoid

 

   See L102 TURBOCHARGER BY-PASS SOLENOID VALVE

2. Detach the electrical connection for the throttle body.

 

 

Denomination

 

Connector

 

2

 

Integrated throttle body actuator

 

   See N075 INTEGRATED THROTTLE BODY ACTUATOR

APPLIES TO VERSIONS WITH: GPL, Euro 5


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1. Disconnect the electrical connection for the rear oxygen sensor to the catalytic converter.

 

 

Denomination

 

Connector

 

1

 

Oxygen sensor on catalytic converter

 

   See K017 LAMBDA SENSOR ON CATALYZER

2. Detach the electrical connection for the engine coolant temperature sensor.

 

 

Denomination

 

Connector

 

2

 

Engine coolant temperature sensor/sender unit

 

   See K036 ENGINE COOLANT TEMPERATURE SENSOR/SENDER UNIT

APPLIES TO VERSIONS WITH: GPL, Euro 5


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1. Disconnect the electrical connection for the air pressure sensor.

 

 

Denomination

 

Connector

 

1

 

Turbocharging sensor

 

   See K082 SUPERCHARGING SENSOR

2. Disconnect the electrical connection for the front oxygen sensor to the catalytic converter.

 

 

Denomination

 

Connector

 

2

 

Oxygen sensor on pre-catalytic converter

 

   See K015 LAMBDA SENSOR ON PRE-CATALYZER

APPLIES TO VERSIONS WITH: GPL, Euro 5


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1. Undo the bolt and remove the earth lead from the camshaft housing.

2. Release the oil vapour pipe from the retaining clip.

3. Detach the timing sensor electrical connection.

 

 

Denomination

 

Connector

 

3

 

timing sensor

 

   See K047 TIMING SENSOR

APPLIES TO VERSIONS WITH: GPL, Euro 5


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1. Undo the nut (1a) and the screw (1b) and remove the oil vapour pipe mounting bracket (1c).

APPLIES TO VERSIONS WITH: GPL, Euro 5


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1. Undo the bolt securing the wiring duct to the camshaft housing.

APPLIES TO VERSIONS WITH: GPL, Euro 5


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1. Adjust the clip (1a) and release the wiring duct (1b).

APPLIES TO VERSIONS WITH: GPL, Euro 5


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1. Disconnect the electrical connections for the ignition coils.

 

 

Denomination

 

Connector

 

1

 

Ignition coil

 

   See A030 IGNITION COIL

APPLIES TO VERSIONS WITH: GPL, Euro 5


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1. Open the LPG injection system control unit wiring retaining clips.

2. Disconnect the electrical connection from the LPG injection system control unit.

 

 

Denomination

 

Connector

 

2

 

LPG ECU

 

   See M018 LGP UNIT

APPLIES TO VERSIONS WITH: GPL, Euro 5


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1. Disconnect the electrical connection for the LPG cut out solenoid valve on the pressure regulator.

 

 

Denomination

 

Connector

 

1

 

LPG cut out solenoid valve

 

   See L063 GPL CUT OUT SOLENOID VALVE

APPLIES TO VERSIONS WITH: GPL, Euro 5

- Remove the engine wiring.

APPLIES TO VERSIONS WITH: GPL, Euro 5

Refitting ( Removing )

- Refit the engine wiring.

- Connect the electrical connection for the LPG cut out solenoid valve on the pressure regulator.

- Connect the electrical connection for the LPG injection system control unit.

- Close the LPG injection system control unit wiring retaining clips.

- Connect the electrical connections for the ignition coils, attach the retaining clip and tighten the bolt securing the wiring duct to the camshaft housing.

- Place the oil vapour pipe mounting bracket back in its housing and tighten the fastenings.

- Engage the oil vapour pipe with the retaining clip.

- Connect the electrical connection for the timing sensor.

- Place the earth lead in position on the camshaft housing and tighten the bolt.

- Connect the electrical connection for the front oxygen sensor to the catalytic converter.

- Connect the electrical connection for the air pressure sensor.

- Connect the electrical connection for the engine coolant temperature sensor.

- Connect the electrical connection for the rear oxygen sensor to the catalytic converter.

- Connect the electrical connection for the throttle body.

- Connect the turbocharging air by-pass valve electrical connection.

- Connect the electrical connection for the climate control system compressor engagement solenoid valve.

- Connect the alternator earth lead and tighten the nut.

- Place the starter motor earth and supply lead in position and tighten the nut.

- Close the starter motor wiring protection.

- Connect the electrical connection for the knock sensor.

- Close the wiring retaining clips on the intake chamber.

- Connect the electrical connection for the fuel vapour solenoid valve.

   Op. 7055B54 PROTECTION/GUARD UNDER ENGINE -R.R.

- Attach the wiring to the retaining clip.

- Connect the intermediate engine wiring coupling.

- Connect the injector wiring junction.

- Connect the electrical connection for the injection/ignition control unit.

- Close the LPG injector wiring retaining clip.

- Connect the electrical connection for the LPG temperature and pressure sensor.

- Connect the electrical connections for the LPG injectors.

- Connect the electrical connection for the air pressure/temperature sensor.

- Attach the wiring retaining clip to the intake chamber.

- Connect the earth lead and tighten the screw.

- Connect the electrical connection for the rpm sensor.

- Connect the electrical connection for the engine oil pressure switch.

APPLIES TO VERSIONS WITH: GPL, Euro 5

    Op. 1048B30 AIR SUPPLY HOSE FROM RIGID PIPE TO THROTTLE BODY - REPLACE

    Op. 1032D26 FRONT TIMING PROTECTIVE COVER (UPPER PART) - R.R.

    Op. 5530B52 BATTERY SUPPORT/DRIP TRAY - R.R

    Op. 5530B10 BATTERY - R+R

    Op. 1016A10 SOUND-PROOFING COVER - R.R

APPLIES TO VERSIONS WITH: GPL, Euro 5

- Remove the vehicle from the lift.