145 - MiTo   1.4 16v TJet   MANUAL GEARBOX OIL CHECK LEVEL AND TOP UP IF NECESSARY   0010T41   

Detail     Detail

This procedure is valid only for the 120 HP version


- Position the vehicle on a lift.

    Op. 7055B54 PROTECTION/GUARD UNDER ENGINE -R.R.

1. Undo the gearbox casing filler plug and check that the fluid is in line with the plug opening; if not, refer to

    Op. 0010T40 CHANGE MANUAL GEARBOX OIL

for topping up with the recommended fluid.

This procedure is valid only for the 155 HP version

The gearbox fluid level only needs checking in the event of a missing external seal and repairs to the gearbox. Top up if necessary.

- Position the vehicle on a lift.

    Op. 5530B10 BATTERY - R+R

    Op. 5530B52 BATTERY SUPPORT/DRIP TRAY - R.R

    Op. 7055B54 PROTECTION/GUARD UNDER ENGINE -R.R.


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1. Unscrew the gearbox oil filler plug.


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1. Unscrew the gearbox oil drain plug and allow the oil to drain out into a suitable container.


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1. The threaded plug shown in the figure should not be used for draining and refilling the gearbox oil. It should not therefore be removed from its seat.

- Clean the drain plug and the plug seat, removing any residues of sealant.


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1. Apply sealant on the threads of the drain plug and tighten to the prescribed torque.

 

Component

 

Fixing

 

dia

 

Value (daNm)

 

Validity

 

Gearbox oil drain plug

 

Plug

 

M18

 

1.7

 

1.4 16v TJet 155 HP

1.6 JTD 16v

1.3 MultiJet 90 HP

- Add oil of the specified type and quantity through the inlet opening.

 

Component

 

Type

 

Name

 

Classification

 

Q.ty

 

Validity

 

MANUAL GEARBOX/DIFFERENTIAL

- Following partial operations on vehicle

 

Oil [kg]

 

TUTELA CAR MATRYX

Contractual

Technical

Reference

N. F108.F02

 

SAE 75W-85

API GL4

FIAT 9.55550-MZ1

 

1.58

 

1.4 16v TJet 155 HP

1.6 JTD 16v (M32)

1.3 MultiJet 90 HP

 

Component

 

Type

 

Name

 

Classification

 

Q.ty

 

Validity

 

MANUAL GEARBOX/DIFFERENTIAL

- Following gearbox dismantling/overhaul

 

Oil [kg]

 

TUTELA CAR MATRYX

Contractual

Technical

Reference

N. F108.F02

 

SAE 75W-85

API GL4

FIAT 9.55550-MZ1

 

2.158

 

1.4 16v TJet 155 HP

1.6 JTD 16v (M32)

1.3 MultiJet 90 HP


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1. Clean the drain plug, refit and tighten it to the prescribed torque.

 

Component

 

Fixing

 

dia

 

Value (daNm)

 

Validity

 

Gearbox oil filler plug

 

Plug

 

M18

 

2.4 รท 2.6

 

1.4 16v TJet 155 HP

1.6 JTD 16v

1.3 MultiJet 90 HP

    Op. 7055B54 PROTECTION/GUARD UNDER ENGINE -R.R.

    Op. 5530B52 BATTERY SUPPORT/DRIP TRAY - R.R

    Op. 5530B10 BATTERY - R+R

- Remove the vehicle from the lift.