Service News
Copyright By Fiat Group Automobiles S.p.A. - Printed 28/03/2012


Alfa MiTo


1.3 MJet 16v, 1.4 16v, 1.4 16v Turbo and 1.4 Turbo MultiAir 135 HP TCT with Start&Stop and ABS/VDC
33
01.12
3340 1 291 RA ABS/VDC CONTROL UNIT
No Hill Holder function uphills after engine automatic restarting, when the brake pedal is released for the first time - Service Solution


Cancels and replaces SN 33.02.09 of 18/12/2009 for extension to 1.4 Turbo MultiAir 135 HP versions with twin clutch automatic transmission TCT (Twin Clutch Transmission).

FAULT COMPLAINED OF

No Hill Holder function uphills after engine automatic restarting, when the brake pedal is released for the first time.

For prompt reference, please note that:

  • the Hill Holder function, for an easier starting both uphills and downhills, is made by the ABS/VDC control unit unit; during setting, it keeps braking pressure on the wheels until reaching the engine torque required for starting, or, in any case, for about one second.
  • The Start&Stop device automatically stops the engine each time the vehicle is stationary and starts it again when the driver is about to engage a gear

If the Hill Holder does not operate after engine automatic start with error DTC P0111 in the engine control unit for 1.4 Turbo MultiAir 135 HP engine with TCT, refer to SN 10.03.12.

TECHNICAL CAUSE

Software calibrations.

OPERATIONS IN PRODUCTION

Adoption of new ABS/VDC control unit with modified calibration.

IPLEMENTATION OF MODIFICATION

 

Version

 

Factory

 

Line

 

Chassis No.

 

Organisation No.

 

1.3 MJet 16v, 1.4 16v and 1.4 16v Turbo

 

Mirafiori

 

1

 

01086314

 

00085008

OPERATIONS IN NETWORK

Network behaviour standards towards the Customer

  • Once the claimed fault is confirmed, reassure the Customer that the fault will be solved by reprogramming the ABS control unit.
  • After the intervention, show the Customer what has been done and make sure he is satisfied

Service Solution

Once the customer's claimed fault is confirmed, reprogramme the ABS control unit using the new software WEB Flash 9.02.0 (or higher) available on the Examiner Web and wiTEXEDI according to the Operating Cycle below.

OPERATION CYCLE

Once the Customer's claimed fault is confirmed, use Examiner or Witech Plus (Examiner Emulator) release 8.20.13 (or higher) to reprogramme the injection control unit, TCT and ABS/ESP control units using the WEB Flash 9.02.0 (or higher) available from ExaminerWeb and wiTEXEDi.

If the vehicle has a TCT, the ABS/ESP control unit must be reprogrammed compulsorily with the TCT and injection control units. At the end of the reprogramming, if the TCT and injection control units were not reprogrammed, they must be reprogrammed.

The vehicle battery must be in full charge conditions or supported by a battery charger/booster battery so as to ensure a rated voltage of 12 V, during reprogramming.

ABS/ESP CONTROL UNIT CODES

The following tables show the hardware (HW) and software (SW) codes of the ABS Bosch 8 ESP (EP) 2 control unit, before and after reprogramming.

The following information is available from Examiner WEB and wiTEXEDi as well.

1.3 MJet 16v

 

Before programming, the control unit must have the following data

 

HW number

 

HW version

 

SW number

 

SW version

 

0265951508

 

00

 

BB 64412

 

2405

 

0265951508

 

00

 

BB 66009

 

2408

 

After programming, the control unit must have the following data

 

HW number

 

HW version

 

SW number

 

SW version

 

0265951508

 

00

 

BB 67714

 

2414

1.4 16v and 1.4 16v Turbo

 

Before programming, the control unit must have the following data

 

HW number

 

HW version

 

SW number

 

SW version

 

0265951216

 

00

 

BB 63376

 

2304

 

After programming, the control unit must have the following data

 

HW number

 

HW version

 

SW number

 

SW version

 

0265951216

 

00

 

BB 66609

 

2408

 

Before programming, the control unit must have the following data

 

HW number

 

HW version

 

SW number

 

SW version

 

0265951508

 

00

 

BB 64412

 

2405

 

0265951508

 

00

 

BB 66009

 

2408

 

After programming, the control unit must have the following data

 

HW number

 

HW version

 

SW number

 

SW version

 

0265951508

 

00

 

BB 67714

 

2414

1.4 Turbo MultiAir 135 HP with TCT

 

Before programming, the control unit must have the following data

 

HW number

 

HW version

 

SW number

 

SW version

 

0265951508

 

00

 

BB 64412

 

2405

 

0265951508

 

00

 

BB 66009

 

2408

 

After programming, the control unit must have the following data

 

HW number

 

HW version

 

SW number

 

SW version

 

0265951508

 

00

 

BB 67714

 

2414

 

Before programming, the control unit must have the following data

 

HW number

 

HW version

 

SW number

 

SW version

 

0265951710

 

00

 

BB 66608

 

2408

 

After programming, the control unit must have the following data

 

HW number

 

HW version

 

SW number

 

SW version

 

0265951710

 

00

 

BB 67714

 

2414

INJECTION CONTROL UNIT CODES

The following tables show the hardware (HW) and software (SW) codes of the Magneti Marelli IAW 8GMF CF5/EOBD (EP 1.4 engine) injection control unit, before and after reprogramming.

The following information is available from Examiner WEB and wiTEXEDi as well.

1.4 Turbo Multi Air 135 HP with TCT (Japan and non-EC countries excluded)

 

Before programming, the control unit must have the following data

 

HW number

 

HW version

 

SW number

 

SW version

 

MM8GMFHW503

 

00

 

3R05CB50

 

0000

 

MM8GMFHW503

 

00

 

3R05CB55

 

0000

 

MM8GMFHW503

 

00

 

3R10CB58

 

0000

 

After programming, the control unit must have the following data

 

HW number

 

HW version

 

SW number

 

SW version

 

MM8GMFHW503

 

00

 

3S60CB59

 

0000

1.4 Turbo MultiAir 135 HP with TCT (Japanese market)

 

Before programming, the control unit must have the following data

 

HW number

 

HW version

 

SW number

 

SW version

 

MM8GMFHW503

 

00

 

3R05CB5T

 

0000

 

MM8GMFHW503

 

00

 

3R10CB8T

 

0000

 

After programming, the control unit must have the following data

 

HW number

 

HW version

 

SW number

 

SW version

 

MM8GMFHW503

 

00

 

3S60CB9T

 

0000

 

Before programming, the control unit must have the following data

 

HW number

 

HW version

 

SW number

 

SW version

 

MM8GMFHW503

 

00

 

3R05CB0J

 

0000

 

After programming, the control unit must have the following data

 

HW number

 

HW version

 

SW number

 

SW version

 

MM8GMFHW503

 

00

 

3S60CB9J

 

0000

1.4 Turbo MultiAir 135 HP with TCT (non-EC countries)

 

Before programming, the control unit must have the following data

 

HW number

 

HW version

 

SW number

 

SW version

 

MM8GMFHW503

 

00

 

3R05CB1E

 

0000

 

MM8GMFHW503

 

00

 

3R05CB5E

 

0000

 

MM8GMFHW503

 

00

 

3R10CB8E

 

0000

 

After programming, the control unit must have the following data

 

HW number

 

HW version

 

SW number

 

SW version

 

MM8GMFHW503

 

00

 

3S60CB1E

 

0000

TCT CONTROL UNIT CODES

The following tables show the hardware (HW) and software (SW) codes of the Marelli Automatic transmission DDCT CFC8TDF (EP) control unit, before and after reprogramming.

The following information is available from Examiner WEB and wiTEXEDi as well.

 

Before programming, the control unit must have the following data

 

HW number

 

HW version

 

SW number

 

SW version

 

CFC 8TDF.01

 

00

 

BJ19A144

 

0000

 

CFC 8TDF.01

 

00

 

BJ25A157

 

0000

 

After programming, the control unit must have the following data

 

HW number

 

HW version

 

SW number

 

SW version

 

CFC 8TDF.01

 

00

 

BJ28A163

 

0000

CLAIM REPORT DATA

 

Version

 

Operation

 

Part

 

Fault

 

Position

 

Time allowance

 

All models in question, 1.4 Turbo MultiAir 135 HP with TCT excluded

 

3340129

 

1

 

RA

 

-

 

0.30

 

1.4 Turbo MultiAir 135 HP with TCT

 

3340138

 

1

 

RA

 

-

 

0.40

Service News
Copyright By Fiat Group Automobiles S.p.A. - Printed 28/03/2012


Alfa MiTo


1.3 MJet 16v, 1.4 16v, 1.4 16v Turbo and 1.4 Turbo MultiAir 135 HP TCT with Start&Stop and ABS/VDC
33
01.12
3340 1 291 RA ABS/VDC CONTROL UNIT
No Hill Holder function uphills after engine automatic restarting, when the brake pedal is released for the first time - Service Solution


Cancels and replaces SN 33.02.09 of 18/12/2009 for extension to 1.4 Turbo MultiAir 135 HP versions with twin clutch automatic transmission TCT (Twin Clutch Transmission).

FAULT COMPLAINED OF

No Hill Holder function uphills after engine automatic restarting, when the brake pedal is released for the first time.

For prompt reference, please note that:

  • the Hill Holder function, for an easier starting both uphills and downhills, is made by the ABS/VDC control unit unit; during setting, it keeps braking pressure on the wheels until reaching the engine torque required for starting, or, in any case, for about one second.
  • The Start&Stop device automatically stops the engine each time the vehicle is stationary and starts it again when the driver is about to engage a gear

If the Hill Holder does not operate after engine automatic start with error DTC P0111 in the engine control unit for 1.4 Turbo MultiAir 135 HP engine with TCT, refer to SN 10.03.12.

TECHNICAL CAUSE

Software calibrations.

OPERATIONS IN PRODUCTION

Adoption of new ABS/VDC control unit with modified calibration.

IPLEMENTATION OF MODIFICATION

 

Version

 

Factory

 

Line

 

Chassis No.

 

Organisation No.

 

1.3 MJet 16v, 1.4 16v and 1.4 16v Turbo

 

Mirafiori

 

1

 

01086314

 

00085008

OPERATIONS IN NETWORK

Network behaviour standards towards the Customer

  • Once the claimed fault is confirmed, reassure the Customer that the fault will be solved by reprogramming the ABS control unit.
  • After the intervention, show the Customer what has been done and make sure he is satisfied

Service Solution

Once the customer's claimed fault is confirmed, reprogramme the ABS control unit using the new software WEB Flash 9.02.0 (or higher) available on the Examiner Web and wiTEXEDI according to the Operating Cycle below.

OPERATION CYCLE

Once the Customer's claimed fault is confirmed, use Examiner or Witech Plus (Examiner Emulator) release 8.20.13 (or higher) to reprogramme the injection control unit, TCT and ABS/ESP control units using the WEB Flash 9.02.0 (or higher) available from ExaminerWeb and wiTEXEDi.

If the vehicle has a TCT, the ABS/ESP control unit must be reprogrammed compulsorily with the TCT and injection control units. At the end of the reprogramming, if the TCT and injection control units were not reprogrammed, they must be reprogrammed.

The vehicle battery must be in full charge conditions or supported by a battery charger/booster battery so as to ensure a rated voltage of 12 V, during reprogramming.

ABS/ESP CONTROL UNIT CODES

The following tables show the hardware (HW) and software (SW) codes of the ABS Bosch 8 ESP (EP) 2 control unit, before and after reprogramming.

The following information is available from Examiner WEB and wiTEXEDi as well.

1.3 MJet 16v

 

Before programming, the control unit must have the following data

 

HW number

 

HW version

 

SW number

 

SW version

 

0265951508

 

00

 

BB 64412

 

2405

 

0265951508

 

00

 

BB 66009

 

2408

 

After programming, the control unit must have the following data

 

HW number

 

HW version

 

SW number

 

SW version

 

0265951508

 

00

 

BB 67714

 

2414

1.4 16v and 1.4 16v Turbo

 

Before programming, the control unit must have the following data

 

HW number

 

HW version

 

SW number

 

SW version

 

0265951216

 

00

 

BB 63376

 

2304

 

After programming, the control unit must have the following data

 

HW number

 

HW version

 

SW number

 

SW version

 

0265951216

 

00

 

BB 66609

 

2408

 

Before programming, the control unit must have the following data

 

HW number

 

HW version

 

SW number

 

SW version

 

0265951508

 

00

 

BB 64412

 

2405

 

0265951508

 

00

 

BB 66009

 

2408

 

After programming, the control unit must have the following data

 

HW number

 

HW version

 

SW number

 

SW version

 

0265951508

 

00

 

BB 67714

 

2414

1.4 Turbo MultiAir 135 HP with TCT

 

Before programming, the control unit must have the following data

 

HW number

 

HW version

 

SW number

 

SW version

 

0265951508

 

00

 

BB 64412

 

2405

 

0265951508

 

00

 

BB 66009

 

2408

 

After programming, the control unit must have the following data

 

HW number

 

HW version

 

SW number

 

SW version

 

0265951508

 

00

 

BB 67714

 

2414

 

Before programming, the control unit must have the following data

 

HW number

 

HW version

 

SW number

 

SW version

 

0265951710

 

00

 

BB 66608

 

2408

 

After programming, the control unit must have the following data

 

HW number

 

HW version

 

SW number

 

SW version

 

0265951710

 

00

 

BB 67714

 

2414

INJECTION CONTROL UNIT CODES

The following tables show the hardware (HW) and software (SW) codes of the Magneti Marelli IAW 8GMF CF5/EOBD (EP 1.4 engine) injection control unit, before and after reprogramming.

The following information is available from Examiner WEB and wiTEXEDi as well.

1.4 Turbo Multi Air 135 HP with TCT (Japan and non-EC countries excluded)

 

Before programming, the control unit must have the following data

 

HW number

 

HW version

 

SW number

 

SW version

 

MM8GMFHW503

 

00

 

3R05CB50

 

0000

 

MM8GMFHW503

 

00

 

3R05CB55

 

0000

 

MM8GMFHW503

 

00

 

3R10CB58

 

0000

 

After programming, the control unit must have the following data

 

HW number

 

HW version

 

SW number

 

SW version

 

MM8GMFHW503

 

00

 

3S60CB59

 

0000

1.4 Turbo MultiAir 135 HP with TCT (Japanese market)

 

Before programming, the control unit must have the following data

 

HW number

 

HW version

 

SW number

 

SW version

 

MM8GMFHW503

 

00

 

3R05CB5T

 

0000

 

MM8GMFHW503

 

00

 

3R10CB8T

 

0000

 

After programming, the control unit must have the following data

 

HW number

 

HW version

 

SW number

 

SW version

 

MM8GMFHW503

 

00

 

3S60CB9T

 

0000

 

Before programming, the control unit must have the following data

 

HW number

 

HW version

 

SW number

 

SW version

 

MM8GMFHW503

 

00

 

3R05CB0J

 

0000

 

After programming, the control unit must have the following data

 

HW number

 

HW version

 

SW number

 

SW version

 

MM8GMFHW503

 

00

 

3S60CB9J

 

0000

1.4 Turbo MultiAir 135 HP with TCT (non-EC countries)

 

Before programming, the control unit must have the following data

 

HW number

 

HW version

 

SW number

 

SW version

 

MM8GMFHW503

 

00

 

3R05CB1E

 

0000

 

MM8GMFHW503

 

00

 

3R05CB5E

 

0000

 

MM8GMFHW503

 

00

 

3R10CB8E

 

0000

 

After programming, the control unit must have the following data

 

HW number

 

HW version

 

SW number

 

SW version

 

MM8GMFHW503

 

00

 

3S60CB1E

 

0000

TCT CONTROL UNIT CODES

The following tables show the hardware (HW) and software (SW) codes of the Marelli Automatic transmission DDCT CFC8TDF (EP) control unit, before and after reprogramming.

The following information is available from Examiner WEB and wiTEXEDi as well.

 

Before programming, the control unit must have the following data

 

HW number

 

HW version

 

SW number

 

SW version

 

CFC 8TDF.01

 

00

 

BJ19A144

 

0000

 

CFC 8TDF.01

 

00

 

BJ25A157

 

0000

 

After programming, the control unit must have the following data

 

HW number

 

HW version

 

SW number

 

SW version

 

CFC 8TDF.01

 

00

 

BJ28A163

 

0000

CLAIM REPORT DATA

 

Version

 

Operation

 

Part

 

Fault

 

Position

 

Time allowance

 

All models in question, 1.4 Turbo MultiAir 135 HP with TCT excluded

 

3340129

 

1

 

RA

 

-

 

0.30

 

1.4 Turbo MultiAir 135 HP with TCT

 

3340138

 

1

 

RA

 

-

 

0.40