Service News
Copyright By Fiat Group Automobiles S.p.A. - Printed 20/11/2009


Alfa MiTo


All models (1.3 JTDM-2 - 95 HP)
00
18.09
0000 0 000 AA NEW VERSIONS - 1.3 JTDM-2 - 95 HP
Main technical specifications of the new versions


The car range in question has been extended through the launch of the new version, with the 1.3 JTDM-2 engine, 95 HP - EURO 5 (replacing the 1.3 JTDM 90 HP), combined with the Start&Stop system.

The service interval is also 35,000 km for the new versions. The identification data of the new versions and data related to the new versions of the range for quick reference are given below, along with the main innovative/important features of the new engine (compared with the previous 90 HP version).

The identification data of the new version and all other versions of the range for quick reference, along with the version codes for the currently available versions are listed below.

Identification data - engine codes and bodywork versions

 

Versions

 

Engine type code

 

Bodywork version code

 

1.4 MultiAir

 

955A6000

 

955AXL1B 08 (4) (**)

 

1.4 MultiAir

 

955A6000

 

955AXL1B 08B (5) (**)

 

1.4 Turbo MultiAir 135 HP

 

955A2000

 

955AXM1A 09 (4) (**)

 

1.4 Turbo MultiAir 135 HP

 

955A2000

 

955AXM1A 09B (5) (**)

 

1.4 Turbo Multi Air 135 HP (*)

 

955A2000

 

955AX M1A 09C (4) (**)

 

1.4 Turbo Multi Air 135 HP (*)

 

955A2000

 

955AX M1A 09D (5) (**)

 

1.4 petrol 78 HP (*)

 

955A1000

 

955AXB1B 01 (4)

 

1.4 petrol 78 HP (*)

 

955A1000

 

955AXB1B 01B (5)

 

1.4 petrol 78 HP (*)

 

955A1000

 

955AXB1B 01C (4) (**)

 

1.4 petrol 78 HP (*)

 

955A1000

 

955AXB1B 01D (5) (**)

 

1.4 petrol 95 HP (*)

 

199A6000

 

955AXF1B 05 (4)

 

1.4 petrol 95 HP (*)

 

199A6000

 

955AXF1B 05B (5)

 

1.4 Turbo petrol 120 HP

 

198A4000

 

955AXG1A 06 (4)

 

1.4 Turbo petrol 120 HP

 

198A4000

 

955AXG1A 06B (5)

 

1.4 Turbo petrol 150 HP (*)

 

198A1000

 

955AXD1B 03C (4) (**)

 

1.4 Turbo petrol 150 HP (*)

 

198A1000

 

955AXD1B 03D (5) (**)

 

1.4 Turbo petrol 155 HP

 

199A8000

 

955AXA1B 00 (4)

 

1.4 Turbo petrol 155 HP

 

199A8000

 

955AXA1B 00B (5)

 

1.4 Turbo petrol 155 HP

 

199A8000

 

955AXA1B 00C (4) (**)

 

1.4 Turbo petrol 155 HP

 

199A8000

 

955AXA1B 00D (5) (**)

 

1.3 JTDM-2 - 95 HP JTDM-2 - 95 HP

 

199B1000

 

955AXP1A 11 (4) (**)

 

1.3 JTDM-2 - 95 HP

 

199B1000

 

955AXP1A 11B (5) (**)

 

1.3 JTDM-2 - 95 HP (*)

 

199B1000

 

955AXP1A 11C (4) (**)

 

1.3 JTDM-2 - 95 HP (*)

 

199B1000

 

955AXP1A 11D (5) (**)

 

1.6 JTDM 115 HP (*)

 

955A4000

 

955AXE1B 04C (4) (**)

 

1.6 JTDM 115 HP (*)

 

955A4000

 

955AXE1B 04D (5) (**)

 

1.6 JTDM 120 HP

 

955A3000

 

955AXC1B 02 (4)

 

1.6 JTDM 120 HP

 

955A3000

 

955AXC1B 02B (5)

 

1.6 JTDM 120 HP

 

955A3000

 

955AXC1B 02E (4) (**)

 

1.6 JTDM 120 HP

 

955A3000

 

955AXC1B 02F (5) (**)

(*) For versions/markets where provided

(**) Euro 5 versions

(4) 4-seater version

(5) 5-seater version

Engine

Main specifications of the new engine

 

1.3 JTDM-2 - 95 HP

 

Engine marking

 

199B1000

 

Total displacement

 

1248 cc

 

EEC max. power

 

70 kW (95 HP)

 

At a speed of

 

4000

 

EEC max. torque

 

180 Nm (17.6 kgm) Normal - 200 Nm (19.7 kgm) Dynamic

 

At a speed of

 

1500 rpm

 

Timing system

 

2 OHC

 

Fuel system

 

Common Rail Multijet direct injection with turbocharger and intercooler

 

Max. speed

 

180 km/h

Description

1.3 JTDM-2 - 95 HP

MiTo versions have the new EURO 5 - 1.3 JTDM-2 diesel engine, 95 HP, with turbocharger, shown in Fig. 1, which is part of the "Multijet" family featuring excellent response to acceleration, low consumption, simple design, sturdiness and reliability.

The engine has a variable geometry turbocharger, vacuum-controlled by the engine management node, with position sensor, oxygen sensor and DPF.

Fig. 1



The table below gives a short description of the main components:

 

Component

 

Description

 

Cylinder head

 

Made in two parts: cylinder head and cylinder head extension in aluminium alloy

 

Cylinder block

 

Made in cast iron

 

Crankshaft

 

Steel, with 8 counterweights and 5 mounts

 

Air supply

 

With variable geometry turbocharger and air/air heat exchanger (intercooler)

 

Lubrication

 

Forced with geared pump, green filter system and oil/engine coolant heat exchanger.

 

Cooling

 

Liquid with forced circulation through centrifugal pump and sealed circuit; radiator and supplementary expansion tank

the new EURO 5 versions differ from the previous EURO 4 versions in the following:-Catalytic converter assembly and particulate filter fastened to the engine block (CCDPF)-EGR system with valve equipped with position sensor and exhaust gas cooling device, with by-pass solenoid valve.-Low voltage heater plug system.-New injector designFig. 2 below shows the operating diagram of the new 1.3 JTDM-2 engine, 95 HP - EURO 5.

Fig. 2



    Key

    1. Fuel tank

    2. Auxiliary fuel pump

    3. Fuel filter

    4. Fuel return manifold

    5. High pressure pump

    6. Pressure regulator on pump

    7. EGR cooling by-pass solenoid valve

    8. Rail

    9. Fuel pressure sensor on rail

    10. Injectors

    11. Air filter

    12. Air flow meter

    13. Compressor

    14. Intercooler

    15. Motorised throttle body

    16. EGR solenoid valve

    17. EGR heat exchanger

    18. EGR diffuser

    19. Air pressure and temperature sensor

    20. Rpm sensor

    21. Timing sensor

    22. Minimum engine oil pressure switch

    23. Water temperature sensor

    24. Heater plugs

    25. Heater plug control unit

    26. Variable geometry turbine

    27. VGT actuator with position sensor

    28. VGT actuator control solenoid valve

    29. Oxygen sensor

    30. DPF

    31. DPF temperature sensor

    32. DPF differential pressure sensor

    33. Pedal unit

    34. Injection control unit

    35. High pressure mechanical valve (opens over 2150 bar)

    A - Towards the vehicle

    Gearbox

    Transmission ratios

    The following types of gearboxes are available for the new engine:

    -C510. 5 with 5 synchronised forward gears plus reverse, already used on other Group models. The ratios are:
     

    1st

     

    2nd

     

    3rd

     

    4th

     

    5th

     

    Reverse

     

    1:3,909

     

    1:2,238

     

    1:1,444

     

    1:1,029

     

    1:0,767

     

    1:3,909

    or with the following wide ratios (for versions/markets where provided)

     

    1st

     

    2nd

     

    3rd

     

    4th

     

    5th

     

    Reverse

     

    1:4,273

     

    1:2,238

     

    1:1,444

     

    1:1,029

     

    1:0,767

     

    1:3,909

    Bodywork

    -Use of a new windscreen with acoustic PVB

    OPERATIONS IN NETWORK

    -For the Routine P.D.I. see SN 00.06.09.-For the Scheduled Servicing Plan, refer to SN 00.13.09.-For general information, technical data, descriptions and operation, fault diagnosis, tests, repair procedures and electrical diagrams, refer to the Service Manual.-For the diagnosis of electronic systems equipped with self-diagnosis, use the Examiner updated with the new programme release 7.80 and higher.