145 - MiTo   1.4 16v TJet   MANUAL GEARBOX (5 SPEED) WITH DIFFERENTIAL - DISMANTLING AND REASSEMBLY - WASH AND CHECK PARTS - REPLACE SYNCHRONISERS, INNER CONTROLS, GEARS, SHAFTS AND BEARINGS   2110B32   

Detail     Detail
Removing ( Refitting )

The two overhaul procedures of the C510.5 gearbox are described below. The first one is valid until 04/2012 the second one from 04/2012.

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    Op. 2110B20 MANUAL GEARBOX (5-6 SPEED) WITH DIFFERENTIAL - DISMANTLING AND REASSEMBLY - WASH AND CHECK PARTS - REPLACE SYNCHRONISERS AND INTERNAL CONTROLS IF NECESSARY

1. Remove the differential mounting bearing outer races (1a) using tools (1b) and (1c).

 

Tool

  

Name

  

Function

  

Validity
 

1840005009

  

Extractor

  

Extracting differential support bearing outer races

  

1.4 16v TJet 120 HP

1.4 Turbo MultiAir (5 SPEEDS)

1.3 MultiJet 85/95 HP
 

Tool

  

Name

  

Function

  

Validity
 

1840007000

  

Mallet

  

Extracting differential support bearing outer races

 

1.4 16v TJet 120 HP

1.4 Turbo MultiAir (5 SPEEDS)

1.3 MultiJet 85/95 HP

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1. Remove the guide pin for fitting reverse (1a) after having removed the outer staking (1b).

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- Move the main shaft front bearing, as necessary, by applying a special chisel to the inner race.

1. Remove the main shaft front bearing (1a) using tools (1b) and (1c).

 

Tool

  

Name

  

Function

  

Validity
 

1840005001

  

Steering knuckle

  

Differential inner driveshafts removal

Removing bearings/hobs/main shaft-layshaft

  

1.4 8v

1.4 16v TJet 120 HP

1.4 Turbo MultiAir (5 SPEEDS)

1.3 MultiJet 85/95 HP
 

Tool

  

Name

  

Function

  

Validity
 

1840005103

  

Hooks

  

Extracting main shaft front bearing

Removing layshaft front bearing inner race

  

1.4 16v TJet 120 HP

1.4 Turbo MultiAir (5 SPEEDS)

1.3 MultiJet 85/95 HP

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1. Move the layshaft front bearing inner race, as necessary, using a special chisel.

- Remove the inner race of the layshaft front bearing using the tools.

 

Tool

  

Name

  

Function

  

Validity
 

1840005001

  

Steering knuckle

  

Differential inner driveshafts removal

Removing bearings/hobs/main shaft-layshaft

  

1.4 8v

1.4 16v TJet 120 HP

1.4 Turbo MultiAir (5 SPEEDS)

1.3 MultiJet 85/95 HP
 

Tool

  

Name

  

Function

  

Validity
 

1840005103

  

Hooks

  

Extracting main shaft front bearing

Removing layshaft front bearing inner race

  

1.4 16v TJet 120 HP

1.4 Turbo MultiAir (5 SPEEDS)

1.3 MultiJet 85/95 HP

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 Refitting ( Removing )

1. Fit the new main shaft front bearing (1a) using the tool (1b).

 

Tool

 

Name

 

Function

 

Validity

 

1870448000

 

Fitting tool

 

Fitting layshaft rear bearing

Fitting layshaft front bearing inner race

 

1.4 16v TJet 120 HP

1.4 Turbo MultiAir (5 SPEEDS)

1.3 MultiJet 85/95 HP

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- Fit the layshaft new front bearing inner race using the tool.

 

Tool

  

Name

  

Function

  

Validity
 

1870448000

  

Fitting tool

  

Fitting layshaft rear bearing

Fitting layshaft front bearing inner race

  

1.4 16v TJet 120 HP

1.4 Turbo MultiAir (5 SPEEDS)

1.3 MultiJet 85/95 HP

- Fit the guide pin for fitting reverse and secure it with exterior staking.

1. Fit the differential mounting bearing outer races (1a) using tools (1b) and (1c).

 

Tool

  

Name

  

Function

  

Validity
 

1874541000

  

Fitting tool

  

Fitting differential support bearing outer races

  

1.4 16v TJet 120 HP

1.4 Turbo MultiAir (5 SPEEDS)

1.3 MultiJet 85/95 HP
 

Tool

  

Name

  

Function

  

Validity
 

1870007000

  

Grip

  

Fitting differential support bearing outer races

Fitting main shaft oil seal on gearbox to engine mounting

Fitting oil seal on differential cover

Fitting bearing on differential

  

1.4 8v

1.4 16v TJet

1.4 16v

1.6 JTD 16v

1.3 MultiJet

1.4 MultiAir

1.4 Turbo MultiAir (5 SPEEDS)

0.9 TwinAir

    Op. 2110B20 MANUAL GEARBOX (5-6 SPEED) WITH DIFFERENTIAL - DISMANTLING AND REASSEMBLY - WASH AND CHECK PARTS - REPLACE SYNCHRONISERS AND INTERNAL CONTROLS IF NECESSARY

APPLIES TO VERSIONS WITH: From 04/2012

Removing ( Refitting )

   Op. 2110B20 MANUAL GEARBOX (5-6 SPEED) WITH DIFFERENTIAL - DISMANTLING AND REASSEMBLY - WASH AND CHECK PARTS - REPLACE SYNCHRONISERS AND INTERNAL CONTROLS IF NECESSARY

APPLIES TO VERSIONS WITH: From 04/2012


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1. On the hydraulic press using the tool (1a), remove the main shaft front bearing (1b).

 

Tool

  

Name

  

Function

  

Validity
 

2000005000

  

Plate

  

Reaction plate in the press

  

1.4 8v

1.4 16v TJet

1.6 JTD 16v M32

1.3 MultiJet

1.4 Turbo MultiAir

APPLIES TO VERSIONS WITH: From 04/2012


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 Refitting ( Removing )

1. On the hydraulic press using the tool (1a), fit the main shaft front bearing (1b).

 

Tool

 

Name

 

Function

 

Validity

 

1870659000

 

Fitting tool

 

Fitting main shaft bearings

Fitting main shaft bushing

 

1.4 16v TJet 120 HP

1.4 Turbo MultiAir (5 SPEEDS)

1.3 MultiJet 85/95 HP

APPLIES TO VERSIONS WITH: From 04/2012

    Op. 2110B20 MANUAL GEARBOX (5-6 SPEED) WITH DIFFERENTIAL - DISMANTLING AND REASSEMBLY - WASH AND CHECK PARTS - REPLACE SYNCHRONISERS AND INTERNAL CONTROLS IF NECESSARY