145 - MiTo   1.4 16v TJet   BRAKE SERVO - R+R - INCLUDES SEPARATION FROM MASTER CYLINDER (PUMP)   3330D10   

Detail     Detail

Removing ( Refitting )

   Op. 5530B10 BATTERY - R+R

   Op. 5530B52 BATTERY SUPPORT/DRIP TRAY - R.R

   Op. 1056B14 THROTTLE BODY - R + R

   Op. 3340B52 RIGID PIPE (ONE) FROM MASTER CYLINDER (PUMP) TO A.B.S HYDRAULIC CONTROL UNIT - R.R.

   Op. 3340A12 ABS HYDRAULIC AND ELECTRONIC CONTROL UNIT - R.R.

   Op. 1820B40 HOSE FROM CLUTCH RESERVOIR TO MASTER CYLINDER (PUMP) - R + R


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1. Using the tool (1a), press the retaining tabs (1a) and disconnect the brake servo push rod from the pedal.

 

Tool

 

Name

 

Function

 

Validity

 

2000010500

 

Pliers

 

Disconnect brake servo push rod

 

- Remove the retaining device from the brake servo push rod.

The retaining device must be replaced each time the brake servo push rod is dismantled.


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1. Undo the nuts fixing the brake servo to the pedal unit mounting.


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1. Disconnect the brake-clutch fluid level sensor electrical connection

 

 

Description

 

Connector

 

1

 

Brake fluid level sensor (switch)

 

   See K025 BRAKE FLUID LEVEL SENSOR (SWITCH)

2. Disconnect the single-acting valve from the brake servo.


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1. Undo the nuts (1a) and remove the brake pump (1b) complete with brake-clutch fluid reservoir.


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1. Remove the brake servo.


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Refitting ( Removing )

1. Refit the brake servo in its housing and tighten the nuts to the recommended torque.

 

Component

 

Fixing

 

dia

 

Value (daNm)

 

Validity

 

Brake servo

 

Nut

 

M8

 

1.7 ÷ 2.6

 


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1. Place the brake pump (1a) in its housing complete with brake-clutch fluid reservoir and tighten the nuts (1b) to the recommended torque.

 

Component

 

Fixing

 

dia

 

Value (daNm)

 

Validity

 

Master brake cylinder (pump)

 

Nut

 

-

 

1.7 ÷ 2.3

 

- Press fit the single acting valve to the brake servo.

- Connect the brake-clutch fluid level sensor electrical connection

- Fit the new retaining device on the brake pedal to attach the retaining clips; position the brake servo push rod ball joint seat.

- Retract the brake servo slightly, raise the pedal and position the brake servo push rod by the retaining device.

- Press the brake pedal to fit the brake servo push rod on the retaining device.

    Op. 1820B40 HOSE FROM CLUTCH RESERVOIR TO MASTER CYLINDER (PUMP) - R + R

    Op. 3340A12 ABS HYDRAULIC AND ELECTRONIC CONTROL UNIT - R.R.

    Op. 3340B52 RIGID PIPE (ONE) FROM MASTER CYLINDER (PUMP) TO A.B.S HYDRAULIC CONTROL UNIT - R.R.

    Op. 1056B14 THROTTLE BODY - R + R

    Op. 5530B52 BATTERY SUPPORT/DRIP TRAY - R.R

    Op. 5530B10 BATTERY - R+R

    Op. 0010T65 HYDRAULIC BRAKE SYSTEM - BLEED AIR