145 - MiTo   1.4 16v TJet   PEDAL ASSEMBLY - R.R   3330B02   

Detail     Detail

Removing ( Refitting )

   Op. 7040A37 FUSE BOX COVER IN INSTRUMENT PANEL - R.R

   Op. 5010C55 LOWER AIR DIFFUSER (ONE) LH OR RH - R.R

   Op. 1056B78 SWITCH ON CLUTCH PEDAL - R.R (PETROL ENGINES)

   Op. 1056B28 SWITCH ON BRAKE PEDAL - R.R.

   Op. 5530B10 BATTERY - R+R

   Op. 5530B52 BATTERY SUPPORT/DRIP TRAY - R.R

- Unscrew the brake-clutch fluid reservoir plug and drain it with reference to

    Op. 0010T67 HYDRAULIC CLUTCH SYSTEM - BLEED AIR


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1. Disconnect the clutch pump supply pipe from the brake-clutch fluid reservoir.


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1. Lift up the clip and disconnect vibration damper from the clutch pump.

- Disconnect the electrical connection for the accelerator pedal.

 

 

Description

 

Connector

 

-

 

Accelerator pedal potentiometer

 

   See K055 ACCELERATOR PEDAL POTENTIOMETER


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1. Undo the side bolt securing the dashboard reinforcement plate.


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1. Undo the bolt (1a) and remove the dashboard reinforcement plate (1b).


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1. Using the tool (1a), press the retaining tabs (1a) and disconnect the brake servo push rod from the pedal.

 

Tool

 

Name

 

Function

 

Validity

 

2000010500

 

Pliers

 

Disconnect brake servo push rod

 


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1. Remove the retaining device from the brake servo push rod.

The retaining device must be replaced each time the brake servo push rod is dismantled.


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1. Undo the bolt (1a) and disconnect the steering column (1b) from the steering box pinion.


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1. Undo the nuts securing the pedal unit mounting to the brake servo and to the body.

2. Remove the pedal unit complete with mounting and clutch pump.


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Refitting ( Removing )

1. Fit the pedal unit assembly (1a) in place and tighten the nuts (1b) to the recommended torque.

 

Component

 

Fixing

 

dia

 

Value (daNm)

 

Validity

 

Brake servo

 

Nut

 

M8

 

1.7 ÷ 2.6

 

 

Component

 

Fixing

 

dia

 

Value (daNm)

 

Validity

 

Pedal unit mounting

 

Nut

 

M8

 

1.7 ÷ 2.6

 

- Fit the new retaining device on the brake pedal to attach the retaining clips; position the brake servo push rod ball joint seat.

- Retract the brake servo slightly, raise the pedal and position the brake servo push rod by the retaining device.

- Press the brake pedal to fit the brake servo push rod on the retaining device.


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1. Connect the steering column (1a) to the steering box pinion and tighten the bolt (1b) to the recommended torque.

 

Component

 

Fixing

 

dia

 

Value (daNm)

 

Validity

 

Steering column to steering box pinion

 

Screw (to be replaced)

 

M10

 

5.0 ÷ 6.0

 

- Place the dashboard reinforcement plate in position and tighten the bolts.

- Connect the electrical connection for the accelerator pedal.

- Connect the vibration damper to the brake pump and attach the retaining clip.

- Connect the supply pipe to the clutch pump, brake-clutch fluid reservoir side.

    Op. 5530B52 BATTERY SUPPORT/DRIP TRAY - R.R

    Op. 5530B10 BATTERY - R+R

    Op. 1056B28 SWITCH ON BRAKE PEDAL - R.R.

    Op. 1056B78 SWITCH ON CLUTCH PEDAL - R.R (PETROL ENGINES)

    Op. 5010C55 LOWER AIR DIFFUSER (ONE) LH OR RH - R.R

    Op. 7040A37 FUSE BOX COVER IN INSTRUMENT PANEL - R.R