Removing
(
Refitting
)
 | This procedure is valid only for the 120 HP version |
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Removing
(
Refitting
)
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- Position the vehicle on a lift. |
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Op. 4410D17 REINFORCEMENT FOR FRONT SUSPENSION CROSSMEMBER - R.R. |
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Op. 7055B65 ENGINE COMPARTMENT DUST COVER IN LEFT FRONT WHEEL ARCH - R.R. |
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Op. 7055B66 ENGINE COMPARTMENT DUST COVER IN RIGHT FRONT WHEEL ARCH - R.R. |
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Op. 1076B72 INTERMEDIATE EXHAUST PIPE WITH HOSE SECTION - R+R |
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Op. 1008C34 BRACKET ON GEARBOX FOR LOWER REACTION ROD - R.R. |
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Op. 4410D15 FRONT SUSPENSION CROSSMEMBER COMPLETE WITH TRACK CONTROL ARMS AND ANTI-ROLL BAR - R.R |
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- Undo the screws securing the brake caliper and move it to one side with reference to |
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Op. 2710A14 RIGHT DRIVESHAFT WITH JOINTS AND INTERMEDIATE DRIVESHAFT - R+R |
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Op. 1048B25 INTERMEDIATE RIGID PIPE BETWEEN HEAT EXCHANGER AND THROTTLE BODY - R R |
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1. Loosen the band and disconnect the left driveshaft from the differential internal driveshaft. |
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1. Unscrew the brake fluid reservoir cap and fit the tool.
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1. Disconnect the electrical connection for the reversing light switch.
2. Undo the screw and disconnect the battery earth lead.
3. Push the clip and disconnect the hose from the clutch release coaxial actuator. |
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1. Disconnect the gear selector and engagement cables. 2. Move the locking cursors back and remove the gear selector and engagement cables. |
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1. Fit the tool (1a) complete with support mountings (1b).
2. Fit the tools (2a) and (2b), then connect them to the brackets fitted previously using the links (2c).
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1. Undo the upper screws securing the gearbox to the engine block and keep the wiring mounting brackets. |
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- Remove the flexible mounting for the power unit support, gearbox side with reference to Op. 1008B30 GEARBOX SIDE SUPPORT FLEXIBLE MOUNTING(S) - REPLACE |
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- Remove the rigid support for the power unit, gearbox side with reference to |
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1. Undo the front screw securing the gearbox to the engine block and keep the wiring mounting bracket. |
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1. Undo the screws fixing the gearbox to the engine oil sump. 2. Undo the nut fixing the gearbox to the engine block. 3. Undo the screws fixing the flywheel guard to the gearbox. |
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1. Support the gearbox as illustrated using the brackets (1a) and the hydraulic jack (1b).
2. Remove the gearbox. |
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Refitting
(
Removing
)
- Place the gearbox in position using the support tools. - Tighten the nut fixing the gearbox to the engine block to the prescribed torque.
- Tighten the screws fixing the gearbox to the engine sump to the prescribed torque.
- Tighten the screws fixing the flywheel guard to the gearbox. - Fit the wiring mounting bracket in its seat and tighten the front screw fixing it the gearbox to the engine block to the prescribed torque.
- Remove the tools used for supporting the gearbox. - Fit the wiring mounting brackets in their seat and tighten the upper screws fixing it the gearbox to the engine block to the prescribed torque.
- Refit the gearbox side rigid power unit support with reference to |
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- Refit the gearbox side flexible mounting for the power unit support with reference to Op. 1008B30 GEARBOX SIDE SUPPORT FLEXIBLE MOUNTING(S) - REPLACE |
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- Remove the tools fitted previously for supporting the engine. - Working in the engine compartment, introduce the quick-fits for the gear selector and engagement cables in the openings in the bracket, keeping the slides retracted and inserting them fully into the seats using manual pressure until they are attached. Release the slides. - Using manual pressure, connect the ends of the gear selection and engagement cables to the ball joints for the levers on the gearbox. - Adjust the clip and connect the hose to the clutch release coaxial actuator. - Connect the battery earth lead and tighten the screw. - Connect the electrical connector for the reverse light switch. - Connect the left driveshaft to the differential internal driveshaft and tighten the band. |
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Op. 1048B25 INTERMEDIATE RIGID PIPE BETWEEN HEAT EXCHANGER AND THROTTLE BODY - R R |
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Op. 2710A14 RIGHT DRIVESHAFT WITH JOINTS AND INTERMEDIATE DRIVESHAFT - R+R |
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- Fit the brake caliper in its seat and tighten the screws with reference to |
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Op. 4410D15 FRONT SUSPENSION CROSSMEMBER COMPLETE WITH TRACK CONTROL ARMS AND ANTI-ROLL BAR - R.R |
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Op. 1008C34 BRACKET ON GEARBOX FOR LOWER REACTION ROD - R.R. |
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Op. 1076B72 INTERMEDIATE EXHAUST PIPE WITH HOSE SECTION - R+R |
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Op. 7055B66 ENGINE COMPARTMENT DUST COVER IN RIGHT FRONT WHEEL ARCH - R.R. |
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Op. 7055B65 ENGINE COMPARTMENT DUST COVER IN LEFT FRONT WHEEL ARCH - R.R. |
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Op. 4410D17 REINFORCEMENT FOR FRONT SUSPENSION CROSSMEMBER - R.R. |
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Op. 0010T64 BRAKE AND/OR CLUTCH FLUID CHECK LEVEL AND TOP UP AS NECESSARY |
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- Remove the vehicle from the lift. |
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