145 - MiTo   1.4 16v TJet   21 GEARBOX   6.4   


 

Tool

 

Name

 

Function

 

Validity

 

1840005001

 

Upright

 

Removing differential inner half-shafts

Removal of bearing/hubcaps/first-secondary shaft

 

1.4 8v

1.4 16v TJet 120 HP

1.4 Turbo MultiAir (5 GEAR)

1.3 Multijet 85/95 HP

 

1840005002

 

Extractor

 

Removing layshaft rear bearing

Layshaft front bearing removal

 

1.4 8v

1.4 16v TJet 120 HP

1.4 Turbo MultiAir (5 GEAR)

1.3 Multijet 85/95 HP

 

1840005003

 

Extractor

 

Extracting differential internal housing bearing

Removing speedometer idler drive gear

Removing differential inner half-shafts

 

1.4 16v TJet 120 HP

1.4 Turbo MultiAir (5 GEAR)

1.3 Multijet 85/95 HP

 

1840005009

 

Extractor

 

Differential support bearing outer races removal

 

1.4 16v TJet 120 HP

1.4 Turbo MultiAir (5 GEAR)

1.3 Multijet 85/95 HP

 

1840005103

 

Hooks

 

Extracting main shaft front bearing

Removing layshaft front bearing inner race

 

1.4 16v TJet 120 HP

1.4 Turbo MultiAir (5 GEAR)

1.3 Multijet 85/95 HP

 

1840005301

 

Hooks

 

Removing 4th speed drive gear and rear bearing

Removing main shaft front bearing

Removing bearing from differential

 

1.4 8v

 

1840005302

 

Extractor arms

 

Extracting differential internal housing bearings

Removing speedometer idler drive gear

 

1.4 16v TJet 120 HP

1.4 Turbo MultiAir (5 GEAR)

1.3 Multijet 85/95 HP

 

1840005303

 

Hooks

 

Removing differential inner half-shafts

Removing layshaft rear bearing

3rd speed driven gear/2nd speed driven gear removal

Removing 3rd and 4th speed engagement sliding sleeve hub, synchroniser ring and 3rd speed drive gear

 

1.4 8v

1.4 16v TJet 120 HP

1.4 Turbo MultiAir (5 GEAR)

1.3 Multijet 85/95 HP

 

1840005306

 

Hooks

 

1st, 2nd and 3rd speed driven gear removal

Input shaft disassembly

Layshaft front bearing removal

 

1.4 8v

1.4 16v TJet 120 HP

1.4 Turbo MultiAir (5 GEAR)

1.3 Multijet 85/95 HP

 

1840005308

 

Brackets

 

Differential inner left driveshafts removal

 

1.4 16v TJet 120 HP

1.4 Turbo MultiAir (5 GEAR)

1.3 Multijet 85/95 HP

 

1840007000

 

Mallet

 

Differential support bearing outer races removal

 

1.4 16v TJet 120 HP

1.4 Turbo MultiAir (5 GEAR)

1.3 Multijet 85/95 HP

 

1840005400

 

Extractor

 

5th speed driven gear removal

Hub for 5th speed engagement sliding sleeve removal

 

1.4 8v

 

1840206000

 

Mallet

 

Differential inner left driveshafts removal

 

1.4 16v TJet 120 HP

1.4 Turbo MultiAir (5 GEAR)

1.3 Multijet 85/95 HP

 

1840206001

 

Mallet

 

-

 

1.4 16V TJet 155 HP

1.6 JTD 16v

1.3 Multijet 90 HP

1.4 Turbo MultiAir 70 HP

1.4 Turbo MultiAir TCT

 

1840207812

 

Extractor

 

Removing bearings

 

1.4 16V TJet 155 HP

1.6 JTD 16v

1.3 Multijet 90 HP

 

1842133000

 

Extractor

 

Removing 4th speed drive gear and rear bearing

Removing bearing from differential

 

1.4 8v

 

1845028000

 

Reaction base

 

Removing bearing from differential

 

1.4 8v

1.4 16v

1.4 16v TJet 120 HP

1.4 MultiAir

1.4 Turbo MultiAir

1.3 Multijet 85/95 HP

0.9 TwinAir

1.6 JTD 16v

 

1845057000

 

Extractor

 

5th speed drive gear bush removal

 

1.4 8v

 

1846001001

 

Half-rings

 

Bearing removal

 

1.4 16V TJet 155 HP

1.6 JTD 16v

1.3 Multijet 90 HP

 

1846017000

 

Half-rings

 

Half-ring for reaction in press

 

1.4 16V TJet 155 HP

1.6 JTD 16v

1.3 Multijet 90 HP

 

1847017001

 

Mallet

 

Extracting bearings

Removing differential inner half-shafts

 

1.4 8v

1.4 16v TJet 120 HP

1.4 Turbo MultiAir

1.3 Multijet 85/95 HP

1.6 JTD 16v

 

1847056000

 

Extractor

 

Differential output shaft removal

 

1.4 8v

 

1860824000

 

Fitting tool

 

Fitting bearing

 

1.4 16V TJet 155 HP

1.6 JTD 16v

1.3 Multijet 90 HP

 

1860837000

 

Plate

 

Plate for support in the press

 

1.4 16V TJet 155 HP

1.6 JTD 16v

1.3 Multijet 90 HP

1.4 Turbo MultiAir 170 HP

1.4 Turbo MultiAir TCT

 

1860851000

 

Crossmember

 

Power unit support

 

 

1860873000

 

Gearbox support

 

Detach/reattach car gearbox

 

1.4 8v

1.4 16v TJet 120 HP

1.4 Turbo MultiAir (5 GEAR)

1.3 Multijet 85/95 HP

 

1860945000

 

Fitting tool

 

Fitting 4th speed drive gear bush/main shaft front and rear bearings/1st and 2nd speed sliding sleeve hub

 

1.4 8v

1.4 16v TJet

1.4 16v

1.6 JTD 16v

1.3 MultiJet

1.4 MultiAir

1.4 Turbo MultiAir

0.9 TwinAir

 

1871001014

 

Support

 

Gearbox support for overhaul stand

 

 

1870007000

 

Grip

 

Fitting differential support bearing outer races

Fitting main shaft oil seal on gearbox/engine mounting

Fitting oil seal on differential cover

Fitting bearing on differential

 

1.4 8v

1.4 16v TJet

1.4 16v

1.6 JTD 16v

1.3 MultiJet

1.4 MultiAir

1.4 Turbo MultiAir (5 GEAR)

0.9 TwinAir

 

1870100002

 

Fitting tool

 

Fitting differential right shaft oil seal

 

1.4 16v TJet

1.6 JTD 16v M32

1.3 Multijet 90 HP

 

1870152000

 

Fitting tool

 

Fitting spacers/bearings

Removing differential bearing

 

1.4 8v

1.4 Turbo MultiAir 170 HP

1.4 Turbo MultiAir TCT

1.6 JTD 16v

 

1870381000

 

Fitting tool

 

Fitting rear gearbox cover bearing

Fitting of shaft rear bearing outer races

 

1.4 16v

1.4 MultiAir

1.4 Turbo MultiAir 170 HP

1.4 Turbo MultiAir TCT

0.9 TwinAir

1.6 JTD 16v

 

1870418000

 

Extractor

 

Layshaft bearing removal

 

1.4 16v

1.4 MultiAir

0.9 TwinAir

 

1870419000

 

Fitting tool

 

Fitting main shaft oil seal on gearbox/engine mounting

Fitting oil shield on cover of shift unit and shift engagement unit

 

0.9 TwinAir

1.4 8v

1.4 16v

1.4 MultiAir

 

1870426000

 

Fitting tool

 

Fitting of main shaft bearing outer race

 

1.4 Turbo MultiAir 170 HP

1.4 Turbo MultiAir TCT

1.6 JTD 16v

 

1870434000

 

Extractor/fitting tool

 

Removal/refitting of layshaft bearing outer race

 

1.4 Turbo MultiAir 170 HP

1.4 Turbo MultiAir TCT

1.6 JTD 16v

 

1870447000

 

Reaction pin

 

Removing bearing

 

1.4 16V TJet 155 HP

1.6 JTD 16v

1.3 Multijet 90 HP

 

1870448000

 

Fitting tool

 

Fitting layshaft rear bearing

Fitting layshaft front bearing inner race

 

1.4 16v TJet 120 HP

1.4 Turbo MultiAir (5 GEAR)

1.3 Multijet 85/95 HP

 

1870465000

 

Fitting tool

 

Fitting 3rd speed driven gear/4th speed driven gear

Fitting layshaft rear bearing

 

1.4 16v TJet 120 HP

1.4 Turbo MultiAir (5 GEAR)

1.3 Multijet 85/95 HP

 

1870469000

 

Fitting tool

 

Fitting bearing on differential

 

1.4 8v

1.4 16v

1.4 MultiAir

0.9 TwinAir

 

1870492000

 

Pliers

 

Removing retaining ring

 

1.4 Turbo MultiAir TCT

 

1870595000

 

Crossmember

 

Power unit support

 

 

1870629000

 

Fitting tool

 

Fitting oil seal on differential cover

 

1.4 8v

1.4 16v

1.4 MultiAir

0.9 TwinAir

 

1870630000

 

Fitting tool

 

Fitting gearbox oil shield differential mount

 

1.4 8v

 

1870631000

 

Fitting tool

 

Fitting bearings on main shaft/layshaft

Fitting 4th and 5th speed driven gears

Fitting 5th speed drive gear bush

Fitting hub for 5th speed engagement sliding sleeve

 

1.4 8v

1.4 16v

1.4 MultiAir

0.9 TwinAir

 

1870632000

 

Fitting tool

 

Fitting layshaft bearings/hubs/gears

 

1.4 8v

1.4 16v

1.4 MultiAir

0.9 TwinAir

 

1870633000

 

Fitting tool

 

Fitting clutch thrust bearing control linkage inner bush

 

1.4 8v

1.4 16v

1.4 MultiAir

0.9 TwinAir

 

1870650000

 

Support blocks

 

Power unit support

 

 

1870655000

 

Extractor/fitting tool

 

Bearing race removal

 

1.4 16v TJet

1.6 JTD 16v

1.3 MultiJet

1.4 Turbo MultiAir

 

1870658000

 

Extractor/fitting tool

 

Fitting main shaft and layshaft bearings/hubs/gears

 

1.4 8v

1.4 16v TJet

1.6 JTD 16v

1.3 MultiJet

1.4 Turbo MultiAir

 

1870659000

 

Fitting tool

 

Fitting main shaft bearings

Fitting main shaft bushing

 

1.4 16v TJet 120 HP

1.4 Turbo MultiAir (5 GEAR)

1.3 Multijet 85/95 HP

 

1870689000

 

Support

 

Gearbox unit support

 

1.4 8v

 

1870710000

 

Extractor/fitting tool

 

Removing main shaft bearing outer race

 

1.4 Turbo MultiAir 170 HP

1.4 Turbo MultiAir TCT

1.6 JTD 16v

 

1870718000

 

Blade

 

Cut sealant

 

 

1870796000

 

Fitting tool

 

Fitting oil seal on gearbox/engine mounting

 

1.4 8v

1.4 16v

1.4 MultiAir

0.9 TwinAir

 

1870835001

 

Hydraulic lift

 

Gearbox support

 

 

1870843000

 

Fitting tool

 

Fitting of bearing outer race

 

1.4 Turbo MultiAir 170 HP

1.4 Turbo MultiAir TCT

1.6 JTD 16v

 

1870845000

 

Plates

 

Extracting bearing

 

1.4 Turbo MultiAir 170 HP

1.4 Turbo MultiAir TCT

1.6 JTD 16v C635

 

1870847000

 

Brackets

 

Gearbox support

 

 

1870853000

 

Lever

 

Main shaft rotation

 

1.4 16V TJet 155 HP

1.6 JTD 16v

1.3 Multijet 90 HP

1.4 Turbo MultiAir 170 HP

 

1870898400

 

Grip

 

Fitting of bearing outer race

 

1.4 16v TJet 120 HP

1.4 Turbo MultiAir

1.3 Multijet 85/95 HP

1.6 JTD 16v

 

1870899300

 

Fitting tool

 

Fitting sliding hub sleeve for 3rd - 4th speed/rear shaft/layshaft bearing

Fitting the spacer between the 3rd and 4th speed driven gears and 4th speed driven gear.

 

1.4 16v

1.4 MultiAir

0.9 TwinAir

 

1870899400

 

Half plates

 

Removing main shaft/layshaft bearings/gears/hubs/synchroniser rings

 

1.4 8v

1.4 16v

1.4 16v TJet 120 HP

1.4 MultiAir

1.4 Turbo MultiAir (5 GEAR)

1.3 Multijet 85/95 HP

0.9 TwinAir

 

1871000000

 

Rotating stand

 

Gearbox overhaul

 

1.4 8v

1.4 16v TJet 120 HP

1.4 Turbo MultiAir (5 GEAR)

1.3 Multijet 85/95 HP

 

1871001014

 

Gearbox support

 

Gearbox overhaul

 

 

1871000700

 

Extractor

 

Extracting steering rod from strut

 

 

1871001300

 

Vertical mount

 

Power unit support

 

 

1871004500

 

Fitting tool

 

Fitting 5th speed drive gear bush

 

1.4 16v TJet 120 HP

1.4 Turbo MultiAir (5 GEAR)

1.3 Multijet 85/95 HP

 

1874140001

 

Pliers

 

Caulking ring nuts securing main and layshaft 5th speed

 

1.4 8v

1.4 16v

1.4 16v TJet 120 HP

1.4 MultiAir

1.4 Turbo MultiAir (5 GEAR)

1.3 Multijet 85/95 HP

0.9 TwinAir

 

1874140005

 

Pair of heads

 

Caulking ring nuts securing main and layshaft 5th speed

 

1.4 8v

1.4 16v

1.4 16v TJet 120 HP

1.4 MultiAir

1.4 Turbo MultiAir (5 GEAR)

1.3 Multijet 85/95 HP

0.9 TwinAir

 

1874365000

 

Grip

 

Fitting bearing

 

1.4 16V TJet 155 HP

1.6 JTD 16v

1.3 Multijet 90 HP

 

1874541000

 

Fitting tool

 

Fitting differential support bearing outer races

 

1.4 16v TJet 120HP

1.4 Turbo MultiAir (5 GEAR)

1.3 Multijet 85/95 HP

 

1875016000

 

Fitting tool

 

Fitting differential right shaft oil seal

Fit the engine side oil seal ring for the manual gearbox bellhousing

Fitting differential flange oil seal

 

1.4 8v

1.4 16v

1.4 16v TJet 120 HP

1.4 MultiAir

1.4 Turbo MultiAir (5 GEAR)

1.3 Multijet 85/95 HP

0.9 TwinAir

 

1875017000

 

Fitting tool

 

Extracting/fitting differential internal housing bearings

Removing speedometer idler drive gear

 

1.4 16v TJet 120 HP

1.4 Turbo MultiAir (5 GEAR)

1.3 Multijet 85/95 HP

 

1875055000

 

Fitting tool

 

Fitting of bearing outer race

 

1.4 16v TJet 120 HP

1.4 Turbo MultiAir (5 GEAR)

1.3 Multijet 85/95 HP

 

1875088000

 

Fitting tool

 

Fitting main shaft front bearing

 

1.4 8v

1.4 16v

1.4 MultiAir

0.9 TwinAir

 

1895655000

 

Support

 

Determining thickness of differential bearing scraper ring

 

1.4 8v

1.4 16v

1.4 16v TJet 120 HP

1.4 MultiAir

1.4 Turbo MultiAir (5 GEAR)

0.9 TwinAir

1.3 Multijet 85/95 HP

 

2000001400

 

Plug

 

Brake/clutch system vacuum

 

 

2000002000

 

Gearbox unit revision kit

 

Calculating thickness of scraper rings

 

1.4 16V TJet 155 HP

1.6 JTD 16v

1.3 Multijet 90 HP

 

2000004600

 

Fitting tool

 

Fitting bearing

 

1.4 16V TJet 155 HP

1.6 JTD 16v

1.3 Multijet 90 HP

 

2000004700

 

Fitting tool

 

Removing/refitting bearings

 

1.4 16V TJet 155 HP

1.6 JTD 16v

1.3 Multijet 90 HP

1.4 Turbo MultiAir 170 HP

1.4 Turbo MultiAir TCT

 

2000004800

 

Fitting tool

 

Fitting mainshaft holding ring

 

1.4 16V TJet 155 HP

1.6 JTD 16v

1.3 Multijet 90 HP

 

2000004900

 

Fitting tool

 

Fitting selector bearings

 

1.4 16V TJet 155 HP

1.6 JTD 16v

1.3 Multijet 90 HP

 

2000005000

 

Plate

 

Reaction plate in the press

 

1.4 8v

1.4 16v TJet

1.6 JTD 16v M32

1.3 MultiJet

1.4 Turbo MultiAir

 

2000005100

 

Fitting tool

 

Fitting bearing

 

1.4 16V TJet 155 HP

1.6 JTD 16v

1.3 Multijet 90 HP

 

2000005200

 

Fitting tool

 

Press-fitting external bearings on gearbox

 

1.4 16V TJet 155 HP

1.6 JTD 16v

1.3 Multijet 90 HP

 

2000005300

 

Fitting tool

 

Fitting differential bearing

 

1.4 16V TJet 155 HP

1.6 JTD 16v M32

1.3 Multijet 90 HP

 

2000005400

 

Extractor

 

Removing bearing outer races

 

1.4 16V TJet 155 HP

1.6 JTD 16v

1.3 Multijet 90 HP

 

2000005700

 

Support chassis for gearbox

 

Press-fitting external bearings on gearbox

 

1.4 16V TJet 155 HP

1.6 JTD 16v

1.3 Multijet 90 HP

 

2000007900

 

Plate for bearing

 

Fitting layshaft front bearing

 

1.4 16v

1.4 MultiAir

0.9 TwinAir

 

2000025400

 

Link

 

Power unit support

 

 

2000028700

 

Extractor/fitting tool

 

Removal/refitting of reverse gear shaft

 

1.4 Turbo MultiAir 170 HP

1.4 Turbo MultiAir TCT

1.6 JTD 16v

 

2000035501

 

Spacers

 

Determining thickness of scraper rings

 

1.4 Turbo MultiAir 170 HP

1.4 Turbo MultiAir TCT

1.6 JTD 16v

 

2000035502

 

Threaded pins

 

Determining thickness of scraper rings

 

1.4 Turbo MultiAir 170 HP

1.4 Turbo MultiAir TCT

1.6 JTD 16v

 

2000035503

 

Nuts/washers

 

Determining thickness of scraper rings

 

1.4 Turbo MultiAir 170 HP

1.4 Turbo MultiAir TCT

1.6 JTD 16v

 

2000035504

 

Gauge

 

Determining thickness of main shaft scraper ring

 

1.4 Turbo MultiAir 170 HP

1.4 Turbo MultiAir TCT

1.6 JTD 16v

 

2000035505

 

Gauge

 

Determining thickness of upper layshaft scraper ring

 

1.4 Turbo MultiAir 170 HP

1.4 Turbo MultiAir TCT

1.6 JTD 16v

 

2000035506

 

Gauge

 

Determining thickness of lower layshaft scraper ring

 

1.4 Turbo MultiAir 170 HP

1.4 Turbo MultiAir TCT

1.6 JTD 16v

 

2000035507

 

Gauge

 

Determining thickness of differential casing scraper ring

 

1.4 Turbo MultiAir 170 HP

1.4 Turbo MultiAir TCT

1.6 JTD 16v

 

2000035508

 

Plates

 

Removing upper/lower layshaft bearing

 

1.4 Turbo MultiAir 170 HP

1.4 Turbo MultiAir TCT

1.6 JTD 16v

 

2000035510

 

Fitting tool

 

Fitting differential left shaft oil seal

 

1.4 Turbo MultiAir 170 HP

1.4 Turbo MultiAir TCT

1.6 JTD 16v

 

2000035511

 

Fitting tool

 

Fitting differential right shaft oil seal

 

1.4 Turbo MultiAir 170 HP

1.4 Turbo MultiAir TCT

1.6 JTD 16v C635

 

2000036100

 

Fitting tool

 

Fitting oil seal ring on inner main shaft (diameter 15 mm)

 

1.4 Turbo MultiAir TCT

 

2000036200

 

Fitting tool

 

Fitting oil seal ring on gearbox casing

 

1.4 Turbo MultiAir 170 HP

1.4 Turbo MultiAir TCT

 

2000036300

 

Fitting tool

 

Fitting roller bearing on outside upper main shaft

 

1.4 Turbo MultiAir TCT

 

2000036400

 

Fitting tool

 

Fitting roller bearing on outside lower main shaft

 

1.4 Turbo MultiAir TCT

 

2000036500

 

Half-rings

 

Extracting front tapered bearing from outside main shaft

 

1.4 Turbo MultiAir TCT

 

2000036600

 

Fitting tool

 

Fitting tapered bearing on outside main shaft

 

1.4 Turbo MultiAir TCT

 

2000036700

 

Adapter

 

Main shaft rotation

 

1.4 Turbo MultiAir TCT

 

2000036800

 

Fitting tool

 

Fitting oil seal ring on inner main shaft (diameter 30 mm)

 

1.4 Turbo MultiAir TCT

 

2000037200

 

Spanner

 

Double mass flywheel spring pre-load

 

1.4 Turbo MultiAir TCT

 

2000042101

 

Spanner

 

Double mass flywheel spring pre-load

 

1.4 Turbo MultiAir TCT