145 - MiTo   1.4 16v TJet   Misfire random - Performance or incorrect operation   P0300-92   


 

 

 

 

Test results

 

1

 

COMPONENT CONCERNED

 

ELECTRICAL CONNECTIONS CHECK

 

OK (NO FAULTS DETECTED)

 

FAULT DETECTED

 

OPERATION

 

 

Connections on coils

 

Check the presence of looseness on the electrical connections for the coil connector.

 

Go to Step 2

 

Presence of loose connections for the coils

 

Restore the correct connections.

 

2

 

COMPONENT CONCERNED

 

ELECTRICAL CONNECTIONS CHECK

 

OK (NO FAULTS DETECTED)

 

FAULT DETECTED

 

OPERATION

 

 

Injector connections

 

Check the presence of looseness on the electrical connections for the injector connectors

 

Go to Step 3

 

Presence of loose connections for the injectors

 

Restore the correct connections.

 

3

 

COMPONENT CONCERNED

 

ELECTRICAL CONNECTIONS CHECK

 

OK (NO FAULTS DETECTED)

 

FAULT DETECTED

 

OPERATION

 

 

Powertrain Control Module connections

 

Check for possible loose connections to the Powertrain Control Module

 

Go to Step 4

 

Presence of loose connections to the Powertrain Control Module

 

Restore the correct connections.

 

4

 

COMPONENT CONCERNED

 

COIL WIRING CONTINUITY CHECK

 

OK (NO FAULTS DETECTED)

 

FAULT DETECTED

 

OPERATION

 

 

Coil wiring

 

Check for breaks in the coil wiring continuity caused by oxidised or corroded terminals

 

Go to Step 5

 

Breaks in the continuity of the wiring

 

Restore the correct continuity for the wiring.

 

5

 

COMPONENT CONCERNED

 

INJECTOR WIRING CONTINUITY CHECK

 

OK (NO FAULTS DETECTED)

 

FAULT DETECTED

 

OPERATION

 

 

Injector wiring

 

Check for breaks in the injector wiring continuity caused by oxidised or corroded terminals

 

Go to Step 6

 

Breaks in the continuity of the wiring

 

Restore the correct continuity for the wiring.

 

6

 

COMPONENT CONCERNED

 

COIL WIRING INSULATION CHECK

 

OK (NO FAULTS DETECTED)

 

FAULT DETECTED

 

OPERATION

 

 

Coil wiring

 

Check that the coil wiring insulation is intact

 

Go to Step 7

 

Wiring insulation faulty

 

Restore correct wiring insulation.

 

7

 

COMPONENT CONCERNED

 

INJECTOR WIRING INSULATION CHECK

 

OK (NO FAULTS DETECTED)

 

FAULT DETECTED

 

OPERATION

 

 

Injector wiring

 

Check that the injector wiring insulation is intact

 

Go to Step 8

 

Wiring insulation faulty

 

Restore correct wiring insulation.

 

8

 

COMPONENT CONCERNED

 

FUEL PRESSURE CHECK

 

OK (NO FAULTS DETECTED)

 

FAULT DETECTED

 

OPERATION

 

 

Low pressure fuel pump

 

Check that the low pressure fuel pump is working properly

 See Test 1040AB SUBMERGED FUEL PUMP CHECK

 

Go to Step 9

 

Fuel pump faulty

 

Replace the fuel pump

 Op. 1040A70 SUBMERGED PUMP ASSEMBLY COMPLETE WITH LEVEL GAUGE CONTROL - R + R

 

9

 

COMPONENT CONCERNED

 

FUEL QUALITY CHECK

 

OK (NO FAULTS DETECTED)

 

FAULT DETECTED

 

OPERATION

 

 

Fuel

 

Check the quality of the fuel and check for the presence of water.

 

Go to Step 10

 

Fuel not compliant

 

Replace the fuel with fuel that is compliant

 

10

 

COMPONENT CONCERNED

 

CHECK FOR SEEPAGE IN INTAKE MANIFOLD

 

OK (NO FAULTS DETECTED)

 

FAULT DETECTED

 

OPERATION

 

 

Intake manifold

 

Check for any seepage in the intake/exhaust manifold

 

Go to Step 11

 

Seepage inside the intake/exhaust manifold

 

Restore correct operation

 

11

 

COMPONENT CONCERNED

 

CYLINDER COMPRESSION CHECK

 

OK (NO FAULTS DETECTED)

 

FAULT DETECTED

 

OPERATION

 

 

Engine compression

 

Carry out cylinder compression test

 Op. 0520G15 COMPRESSION TEST - CHECK WITH EXAMINER WITH SPARK PLUGS/INJECTORS REMOVED

 

Go to Step 12

 

Cylinder compression insufficient

 

Go to Step 14

 

12

 

COMPONENT CONCERNED

 

CYLINDER HEAD TIGHTENING CHECK

 

OK (NO FAULTS DETECTED)

 

FAULT DETECTED

 

OPERATION

 

 

Cylinder head

 

Check the cylinder head correct tightening

 

Go to Step 13

 

Cylinder head tightening not correct

 

Restore the correct cylinder head tightening.

 

13

 

COMPONENT CONCERNED

 

CYLINDER HEAD GASKET SEALING CHECK

 

OK (NO FAULTS DETECTED)

 

FAULT DETECTED

 

OPERATION

 

 

Cylinder head gasket

 

Check the correct sealing of the gasket

 

Go to Step 14

 

Gasket damaged

 

Replace the cylinder head gasket

 Op. 1016C10 SINGLE CYLINDER HEAD - R.R. AND REPLACE GASKET

 

14

 

COMPONENT CONCERNED

 

CAUSE OF INSUFFICIENT COMPRESSION CHECK

 

OK (NO FAULTS DETECTED)

 

FAULT DETECTED

 

OPERATION

 

 

Engine valves

 

After having removed the cylinder head

 Op. 1016C10 SINGLE CYLINDER HEAD - R.R. AND REPLACE GASKET

check:

- the valve seal;

 

Go to Step 15

 

Valve sealing insufficient

 

Overhaul the cylinder head.

 

15

 

COMPONENT CONCERNED

 

CAUSE OF INSUFFICIENT COMPRESSION CHECK

 

OK (NO FAULTS DETECTED)

 

FAULT DETECTED

 

OPERATION

 

 

Engine cylinders

 

After having removed the cylinder head

 Op. 1016C10 SINGLE CYLINDER HEAD - R.R. AND REPLACE GASKET

check:

- cylinder/piston ring wear.

 

End of diagnosis

 

Cylinder/ring wear outside tolerances

 

Restore correct operating clearances.